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MAINTENANCE

OPERATOR MANUAL

58

EPS14P

59

OM-EPS14P2019001-EN

Low Voltage Fuse and Relay Inspection

Check whether low voltage fuse and relay work properly. Replace them if necessary.

TORQUE INSPECTION ON CRITICAL FASTENERS

Torque Inspection on Wheel Fasteners

< 1 >

< 2 >

11

13

12

CODE

PART NAME

QTY

CODE

PART NAME

QTY

11

LOAD WHEEL SCREW

4

90 N-m

13

DRIVE WHEEL NUT

1

90 N-m

12

CASTOR WHEEL NUT

2

110 N-m

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Summary of Contents for EPS14P

Page 1: ...EPS14P OPERATOR MANUAL OM EPS14P2019001 EN...

Page 2: ...EPS14P OPERATOR MANUAL OM EPS14P2019001 EN...

Page 3: ...ift nameplate 18 Battery Nameplate 19 Loading Capacity Chart 19 Other decals 20 OPERATING Startup and Control Key Switch 22 Emergency Disconnect Switch 22 Fork carriage and pedal 22 Tiller 23 Travel S...

Page 4: ...eplacement 46 Driving Wheel Replacement 46 Gear Oil Level Checking 47 Gear Oil Replacement 48 Mast Maintenance Chains Adjustment 49 Chains Lubrication 51 Mast Cleaning 51 Mast Clearance Adjustment 52...

Page 5: ...onments other than those mentioned in this manual contact with your local BYD dealer first for confirmation Any modification to the forklift is not allowed unless BYD s written consent is granted Cont...

Page 6: ...ake sure that the operators understand all the safety messages on the forklifts For the proprietor make sure following safety instruction on your industrial vehicles are observed Please abide by relev...

Page 7: ...he forklift when the abnormalities and damages are found on the forklift Do not use the forklift until the forklift is fully repaired Warning decals and signs The BYD forklifts have warning decals and...

Page 8: ...l View 3 1 12 14 13 6 8 5 10 15 2 11 9 7 4 No Name No Name No Name 1 Fork Load Wheel 6 Battery Cover 11 Cover 2 Forklift nameplate 7 Tiller 12 Castor Wheel 3 Fork 8 Emergency Disconnect Switch 13 Driv...

Page 9: ...mm 2372 Turning radius LH RH Wa mm 1490 1970 Performance Data Travel speed with without load km h 6 6 Lift speed with without load mm s 180 240 Lower speed with without load mm s 300 240 Climbing abil...

Page 10: ...e load it should not exceed the rated loading capacity of the forklift Check and confirm the load of the forklift Battery Nameplate Opera ng Condi ons Iron Phosphate Battery Ambient Temperature Rela v...

Page 11: ...the weight of the cargo S14PS Q kg H mm C 600 mm 2800 3300 3800 4300 4800 550 750 1000 1200 1400 Caution 1 Forklift specification varies depending on customer requirements Refer to the load capacity...

Page 12: ...starting the forklift pull up the emergency disconnect switch on the right side Emergency Disconnect Switch Press down the emergency disconnect switch to shut off the power Rotate and pull up it to r...

Page 13: ...s of A1 and A3 to brake Release the accelerator button B to brake when the vehicle speed is 0 apply the brake immediately A1 A2 A3 B Low Speed Control Press the low speed control below the tiller and...

Page 14: ...vehicle being normally started 5 Hours and Fault Code The time worked appears after the vehicle being normally started The fault code appears when the vehicle breaks down 6 Battery state The battery l...

Page 15: ...he packaging of the goods and the handling personnel should bear the responsibility of safe loading Travelling 1 When travelling with load make sure that the load is well centered on the forks 2 After...

Page 16: ...the charger to charge the forklift GB port REMA port Optional Note 1 If the charge port cover is opened it is impossible to use the stacker To use the stacker close the charge port cover 2 The environ...

Page 17: ...vehicle on turtle speed mode Caution 1 Have a supervisor or a second person on site as a lookout 2 Make sure that the ground is strong enough to avoid the transport vehicle sinking into the floor 3 S...

Page 18: ...om the battery power and press down the emergency disconnect switch Battery status of charge should be around 50 to avoid over discharge or full charge for long term storage 8 Use and operate the fork...

Page 19: ...if any parts loose or fall off Note If oil leakage occurs confirm the location of the oil leakage and contact the BYD after sales service 2 Wheel 1 Check on a daily basis if the wheel fasteners are s...

Page 20: ...every 6 weeks otherwise conduct the following inspection and checks every 250 hours Perform the maintenance service accordingly Category Item 6 weeks 3 6 12 Months 250 500 1000 2000 Hours Chassis Syst...

Page 21: ...ck if fuse and relay work properly and replace them if necessary Warning Disconnect the battery before checking the electric system 5 Others Check torque on critical fasteners CONSUMABLE ITEMS Type an...

Page 22: ...block the vehicle Emergency Lowering If the fork can t be lowered by a fault of the vehicle loosen the pressure relief switch to lower the fork After lowering the fork tighten the pressure relief swi...

Page 23: ...ehicle shakes turn the retainer downward 1 2 19 22 21 11 19 22 21 11 CODE PART NAME QTY CODE PART NAME QTY 11 RETAINER 1 21 BOLT M12 45 1 19 WASHER M12 1 22 SPRING WASHER 1 Load Wheel Replacement 1 Us...

Page 24: ...he hardwood block under it Loosen the nuts to replace the wheel CODE PART NAME QTY 11 NUT 5 90 N m 12 SPRING WASHER 5 Caution After replacement the truck balance should be adjusted Gear Oil Level Chec...

Page 25: ...keep people away and do not pour it into the sewer or onto the ground 4 The oil level should be just at the lower edge of the oil filler hole MAST MAINTENANCE Chains Adjustment The standard mast has...

Page 26: ...ake the forks remain level and the chains remain the same tightness and them tighten nuts CODE PART NAME QTY CODE PART NAME QTY 11 NUT UPPER 1 110 N m 13 NUT LOWER 1 110 N m 12 NUT MIDDLE 1 110 N m Ch...

Page 27: ...Lift the mast to expose the position of the adjusting screw 2 Bend the secure pin to expose the adjusting screw 3 Use the screw to adjust the clearance 4 After adjustment bend the secure pin to secure...

Page 28: ...the waste oil keep children away and do not pour it into the sewer or onto the ground 4 Using unauthorized hydraulic oil might cause damage to hydraulic system Use only authorized hydraulic oil If you...

Page 29: ...other types of hydraulic oils contact with the BYD forklift after sales service people ELECTRIC SYSTEM MAINTENANCE Warning Disconnect the battery before checking the electric system Electrical Wiring...

Page 30: ...n Check whether low voltage fuse and relay work properly Replace them if necessary TORQUE INSPECTION ON CRITICAL FASTENERS Torque Inspection on Wheel Fasteners 1 2 11 13 12 CODE PART NAME QTY CODE PAR...

Page 31: ...MAINTENANCE OPERATOR MANUAL 60 EPS14P 61 OM EPS14P2019001 EN Mast Fasteners Torque Checking 11 11 11 11 12 12 CODE PART NAME QTY 11 BOLT 4 100 N m 12 SCREW 2 30 N m SCHEMATICS Hydraulic Schematic...

Page 32: ...atchdog signal is invalid alarm state Fault analysis The watchdog hardware circuit or microcontroller output section is damaged Neither of the two cases is associated with external components Replace...

Page 33: ...ll disengage and the warning will occur The warning will not occur next time the forklift is operated Display ALARM Fault name Recommended inspection 02A52 PUMP I 0 EVER Oil pump I 0 fault Check wheth...

Page 34: ...s necessary to replace the controller COIL SHOR MC EB Main contactor or elec tromagnetic brake is heavily loaded 1 Check whether the output and load of the controller are excessive 2 Replace the contr...

Page 35: ...power supply cable is firmly connected to the controller 3 Check if the controller U phase wire is connected properly 4 Replace the controller 06A04 POWER FAILURE 3 Power fault 3 1 Check if the contro...

Page 36: ...cation is consistent 3 Check if the CAN communication is open 4 Check if the CAN communication loop resistance is 60 06A38 POSITION ERROR Position error 1 Check if the steering motor encoder A and B p...

Page 37: ...230 Terminal Intermodal de Cargas TIC CEP 13069 119 CAMPINAS SP Tel 55193514 2551 E mail FORKLIFTSERVICE BYD COM Importer BYD Japan company Limited Address The fth Yasuda Bldg 5F 2 20 3 Tsuya cho Kan...

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