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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

$

DANGER  of  intoxication  or 

explosion

Toxic  gases  may  be  discharged 

when  burning  waste

plastics

liquids

.

-

 

Use  only  the  fuels  indicated  in 

this manual

.

-

 

In  case  of  danger  of  explosion

ignition  or  discharge  of  exhaust 

gases  in  the  room

stop  the 

heating boiler from operation

.

*

CAUTION! 

Danger  of  injury  / 

damage  of  installation  due  to 

incompetent operation.

-

 

The  heating  boiler  must  be 

serviced only by persons familiar 

with the operation manual

.

-

 

As  a  user

you  are  only  allowed 

to start the boiler up

adjust the 

temperature  of  the  boiler

shut 

the boiler down and clean it

.

-

 

Unattended children must not be 

allowed to access a room housing 

a running boiler

.

Safety rules for user operation:

- Operate the heating boiler at a maximum 

temperature  of 

85°C

,  and  to  that  end 

you  must  regularly  inspect  the  boiler 

room.

- Do  not  use  flammable  liquids  to  ignite 

the fire or increase boiler’s output .

- Collect the ash in a fire-proof container 

with a lid.

- Clean  the  heating  boiler  surface  using 

non-flammable agents only.

- Do not place flammable objects onto the 

heating  boiler  or  in  its  proximity.  (see 

diagram 1 for the minimum clearances)

- Do not store flammable materials in the 

boiler room.

1.2.3.  Minimum 

clearances 

for 

installation  and  combustibility  of 

building materials

The  applicable  minimum  clearances  in 

your  country  may  differ  from  the  ones 

specified  bellow.  Please,  consult  your 

installer.

The minimum distance from the heating 

boiler  or  exhaust  gas  pipe  to  objects  or 

walls must be at least 200 mm.

Diagram 1

Recommended clearances between the 

boiler and walls.

For  general  safety  considerations,  we 

recommend that the boiler be placed on 

a foundation with height of 100 mm made 

of class A material, see table 1.

Table 1

Combustibility of building  materials

Class 

А

 – 

non-

combustible

Stone,  bricks,  ceramic  tiles, 

baked  clay,  solutions,  plaster 

free of organic additives

.

Class 

B

 – 

hard 

combustible

Gypsum

 

board

 

panels,  basalt

 

fiber

 

needled

 

felt,  fiberglass

 

board, 

AKUMIN

Izomin, 

Rajolit, Lignos, Velox, Heraklit

.

Class 

С1/С

2

Medium 

combustible

Wood beech, oak

Wood softwood, layered wood

Class 

C

3

 – 

easy 

combustible

Asphalt,  cardboard,  cellulose, 

tar, 

fiberboard, 

cork, 

polyurethane, polyethylene

.

Summary of Contents for Lambda series

Page 1: ...PyroBurn Wood Gasifying Boiler Lambda series TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Version i0 1 3 EN model serial number...

Page 2: ......

Page 3: ...Connecting the boiler to the mains power supply 10 7 3 Connecting the boiler to the heating installation 11 7 4 Connecting the boiler to the safety heat exchanger 12 7 5 Connection diagrams for PyroB...

Page 4: ...be observed local building regulations on the installation air supply and exhaust gas extraction as well as chimney connection regulations and norms concerning the fitting of the heating installation...

Page 5: ...oiler surface using non flammable agents only Do not place flammable objects onto the heating boiler or in its proximity see diagram 1 for the minimum clearances Do not store flammable materials in th...

Page 6: ...ich in carbon compounds When combined with the primary air it forms a burnable mixture and is then routed to the nozzle in the combustion chamber In the nozzle the mixture is enriched with secondary a...

Page 7: ...d heating value we recommend to use wood which has dried over a period of 1 5 2 years High moisture content of the wood decreases its heating value which in turn reduces boiler output Diagram 2 Relati...

Page 8: ...n and set up of the boiler must be performed by a technician authorized for such operations Installer must indicate to the user of the installation the minimum clearances from flammable materials and...

Page 9: ...ess of its interior walls No other appliance may be connected to the chimney serving the boiler Chimney diameter must not be smaller than the flue outlet of the boiler Flue outlet must be connected to...

Page 10: ...tart Observe installation instructions Diagram 5 Connection of the controller with power supply and peripheral equipment Socket X61 used to connect the display to the controller Next photo shows how t...

Page 11: ...g diagram Create solid connection with the electrical mains which complies with the local regulations It is mandatory to assure a backup powergeneratorofcorresponding rated power see 12 Table 4 Proble...

Page 12: ...ve 4 Safety heat exchanger inlet 5 BVTS valve sensor 6 Safety heat exchanger outlet Diagram 6 The water is then discharged into the sewage system This arrangement ensures safe evacuation of the excess...

Page 13: ...1 T 2 T B T EG P BB Diagram 7 Connection of PyroBurn Lambda boiler to P type buffer tank and three way valve An extra thermostat reads the temperature inside the buffer tank and upon reaching the set...

Page 14: ...T 1 T 2 P BB P DHW T Diagram 8 Connection of PyroBurn Lambda boiler to solar tank SN buffer tank P and three way valve An extra thermostat reads the temperature inside the buffer tank and upon reachi...

Page 15: ...1 T 2 T B T EG P BB T Diagram 9 Connection of PyroBurn Lambda boiler to combi tank KSC2 and three way valve An extra thermostat reads the temperature inside the buffer tank and upon reaching the set...

Page 16: ...e a condensate is formed which is later drained this is not a fault in the boiler When burning moist wood the boiler stops working effectively and fuel consumption increases significantly desired outp...

Page 17: ...upper part of boiler chamber 3 2 Loading of small brushwood pieces of wood and joiner waste We recommend first to arrange standard sized firewood at least 3 lines and then stack all the little pieces...

Page 18: ...the respective flap Sustainable combustion process depends on the proper adjustment of the flaps and the correct settings of the controller 9 3 Requirements concerning cleaning and maintenance of the...

Page 19: ...steel plates from the upper chamber and clean the area behind them Thoroughly clean the ash using a paddle brush and a vacuum cleaner hoover Assemble protective steel plates back to the upper chamber...

Page 20: ...ning Unscrew the two wing nuts Disassemble the decorative lid of lower cleaning opening on boiler casing 5 Remove soot accumulation after the cleaning of fume exhaust tubes Assemble the lid of upper c...

Page 21: ...er vessel with capacity of 55 l per 1 kW of installed power 3 Due to freezing 3 If the heating installation including the piping network has not been built frost proof we recommend that you fill the h...

Page 22: ...or burn fuel with high moisture content Boiler water too hot heating bodies too cold 1 Hydraulic resistance is too high 2 Air in the system 3 Inoperable circulation pump Make sure the circulation pump...

Page 23: ...in a closed circuit central heating system Before activating the controller measure the motor resetting efficiency check the boiler and inspect wire insulation During assembly the device must be disc...

Page 24: ...ustion of fuel and increase of oxygen level in the exhaust gases above the preset limit value 2 1 6 Glow This is the process of sustaining the glow bed inside the boiler The controller switches to thi...

Page 25: ...sets the percentage of oxygen to be monitored and sustained by controller in minimum power boiler operation mode EXHAUST TEMP RISE This parameter sets the temperature at which the controller shifts f...

Page 26: ...s parameter specifies the maximum oxygen content in the exhaust gases above which the controller will shift from operation mode to extinction mode O2 STOP BURNOUT This parameter specifies the maximum...

Page 27: ...option and is not required for operation of the boiler LANGUAGE From here you can change controller language Variant 00 English language Variant 01 German language A mixing valve can be operated by th...

Page 28: ...3 14 1 Microprocessor control 8 Chimney flue 2 Safety heat exchanger 9 Draught fan 3 Thermal mineral wool insulation 10 Primary air flap 4 Water jacket 11 Secondary air flap 5 Fuel loading chamber 12...

Page 29: ...014 89080031000006 Nozzle 1 1 3 89081231000312 89080031000005 Rearelementofbottomcombustionchamber 1 1 4 31080031000016 89080031000001 Bottomelementofbottomcombustionchamber long 1 1 5 89080031000002...

Page 30: ...W pcs 30 kW 1 31480031000001 31480031000001 Rubber handle 1 1 2 89081231000308 8908123100211 Axis of the cleaning system 1 1 3 89081231000304 89081231000207 Tube of the cleaning system 1 1 4 Bolt M8 x...

Page 31: ...heating season m3 10 20 15 23 Burning time partial full load h 10 6 14 8 Operating temp range Max temp 65 85 95 65 85 95 Exhaust gas temperature operat mode 130 150 130 150 Operating pressure bar 3 3...

Page 32: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE 32...

Page 33: ...tted for processing to an authorized factory which complies with the environmental protection regulation 13 2 Recycling and waste disposal At the end of life cycle of each product its components are d...

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Page 36: ...9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www sunsystem...

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