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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

18

9.2  Combustion adjustment

Bottom  chamber  door  as  well  as  all 

inspection  openings  must  be  closed  and 

sealed.  Inside  the  boiler  there  should 

not be any fire or smoke. Press

 F4

 key to 

start  calibration  of  lambda  sensor.  Over 

a  period  of  2-3  min.  the  lambda  sensor 

is  calibrated  and  can  shift  on  to  ignition 

of  the  boiler.  This  calibration  is  only 

necessary before igniting the boiler. Once 

the  boiler  has  entered  work  mode  no 

calibration is required between reloads.

To start ignition of the boiler press 

F1 

key 

and  load  the  boiler  with  the  initial  dose 

of  twigs  and  small  wood,  then  kindle 

them. It is necessary to make a good glow 

bed in order that firewood loaded in the 

combustion chamber subsequently makes 

a  good  fire.  During  the  glow-making 

period  it  is  necessary  to  hold  the  upper 

door slightly open to allow exhaust gases 

be  suctioned  through  the  slit  in  its  top 

part. Once you have the glow bed ready, 

top  up  with  firewood  to  fill  the  entire 

volume of the combustion chamber.

The suction fan in the rear provides for the 

maintenance of combustion process in the 

boiler. The inflow of fresh air to the boiler 

is  made  possible  by  2  flaps  operated  by 

motor actuators. An important condition 

is that flaps be well centered before the 

actuator is fastened to the respective flap. 

Sustainable combustion process depends 

on the proper adjustment of the flaps and 

the correct settings of the controller.

9.3.  Requirements concerning cleaning 

and maintenance of the boiler.

*

Caution!

 Hot surfaces.

Before cleaning the boiler

make 

sure the fire in it has died out and 

the boiler has cooled down

.

9.3.1. Cleaning  and  maintenance  by 

customer.

- Exploitation  of  the  boiler  and  the  type 

of used fuel determine how often have 

to  clean  the  boiler  residues  from  the 

combustion process.

- We recommend cleaning the ashes from 

the  upper  chamber  of  the  boiler  to  be 

done 

every

 

3 - 4

 

days

. In the case where 

ashes  has  reached  faster  the  level  of 

primary  air  openings,  then  ashes  must 

be  cleaned  immediately  (see  diagram 

10).  Do  not  let  the  ashes  clog  these 

holes.

- The ash accumulates in lower chamber 

as well. Clean ash when its level 

reaches

 

1/3

 of lower chamber volume (Diagram 

13).  Uncleaned  ash  aff  ects  boiler 

operation.

Diagram 12

9.3.2.  Cleaning  and  maintenance  by 

authorized installer / service

Boiler cleaning and maintenance must be 

performed by a technician / service shop 

authorized  for  such  operations.  Before 

the  beginning  of  heating  season  must 

be  done  inspection  and  maintenance  of 

following boiler parts:

1. Adjustment of boiler doors again.

Make  sure  the  doors  seal  well.  If 

necessary,  replace  insulation  rope  at 

the  door  with  a  new  one.  Make  sure 

that  the  new  insulating  rope  is  placed 

correctly, following exactly the geometry 

of channel. Pull the rope well to the door 

corners by using a screwdriver.

Summary of Contents for Lambda series

Page 1: ...PyroBurn Wood Gasifying Boiler Lambda series TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Version i0 1 3 EN model serial number...

Page 2: ......

Page 3: ...Connecting the boiler to the mains power supply 10 7 3 Connecting the boiler to the heating installation 11 7 4 Connecting the boiler to the safety heat exchanger 12 7 5 Connection diagrams for PyroB...

Page 4: ...be observed local building regulations on the installation air supply and exhaust gas extraction as well as chimney connection regulations and norms concerning the fitting of the heating installation...

Page 5: ...oiler surface using non flammable agents only Do not place flammable objects onto the heating boiler or in its proximity see diagram 1 for the minimum clearances Do not store flammable materials in th...

Page 6: ...ich in carbon compounds When combined with the primary air it forms a burnable mixture and is then routed to the nozzle in the combustion chamber In the nozzle the mixture is enriched with secondary a...

Page 7: ...d heating value we recommend to use wood which has dried over a period of 1 5 2 years High moisture content of the wood decreases its heating value which in turn reduces boiler output Diagram 2 Relati...

Page 8: ...n and set up of the boiler must be performed by a technician authorized for such operations Installer must indicate to the user of the installation the minimum clearances from flammable materials and...

Page 9: ...ess of its interior walls No other appliance may be connected to the chimney serving the boiler Chimney diameter must not be smaller than the flue outlet of the boiler Flue outlet must be connected to...

Page 10: ...tart Observe installation instructions Diagram 5 Connection of the controller with power supply and peripheral equipment Socket X61 used to connect the display to the controller Next photo shows how t...

Page 11: ...g diagram Create solid connection with the electrical mains which complies with the local regulations It is mandatory to assure a backup powergeneratorofcorresponding rated power see 12 Table 4 Proble...

Page 12: ...ve 4 Safety heat exchanger inlet 5 BVTS valve sensor 6 Safety heat exchanger outlet Diagram 6 The water is then discharged into the sewage system This arrangement ensures safe evacuation of the excess...

Page 13: ...1 T 2 T B T EG P BB Diagram 7 Connection of PyroBurn Lambda boiler to P type buffer tank and three way valve An extra thermostat reads the temperature inside the buffer tank and upon reaching the set...

Page 14: ...T 1 T 2 P BB P DHW T Diagram 8 Connection of PyroBurn Lambda boiler to solar tank SN buffer tank P and three way valve An extra thermostat reads the temperature inside the buffer tank and upon reachi...

Page 15: ...1 T 2 T B T EG P BB T Diagram 9 Connection of PyroBurn Lambda boiler to combi tank KSC2 and three way valve An extra thermostat reads the temperature inside the buffer tank and upon reaching the set...

Page 16: ...e a condensate is formed which is later drained this is not a fault in the boiler When burning moist wood the boiler stops working effectively and fuel consumption increases significantly desired outp...

Page 17: ...upper part of boiler chamber 3 2 Loading of small brushwood pieces of wood and joiner waste We recommend first to arrange standard sized firewood at least 3 lines and then stack all the little pieces...

Page 18: ...the respective flap Sustainable combustion process depends on the proper adjustment of the flaps and the correct settings of the controller 9 3 Requirements concerning cleaning and maintenance of the...

Page 19: ...steel plates from the upper chamber and clean the area behind them Thoroughly clean the ash using a paddle brush and a vacuum cleaner hoover Assemble protective steel plates back to the upper chamber...

Page 20: ...ning Unscrew the two wing nuts Disassemble the decorative lid of lower cleaning opening on boiler casing 5 Remove soot accumulation after the cleaning of fume exhaust tubes Assemble the lid of upper c...

Page 21: ...er vessel with capacity of 55 l per 1 kW of installed power 3 Due to freezing 3 If the heating installation including the piping network has not been built frost proof we recommend that you fill the h...

Page 22: ...or burn fuel with high moisture content Boiler water too hot heating bodies too cold 1 Hydraulic resistance is too high 2 Air in the system 3 Inoperable circulation pump Make sure the circulation pump...

Page 23: ...in a closed circuit central heating system Before activating the controller measure the motor resetting efficiency check the boiler and inspect wire insulation During assembly the device must be disc...

Page 24: ...ustion of fuel and increase of oxygen level in the exhaust gases above the preset limit value 2 1 6 Glow This is the process of sustaining the glow bed inside the boiler The controller switches to thi...

Page 25: ...sets the percentage of oxygen to be monitored and sustained by controller in minimum power boiler operation mode EXHAUST TEMP RISE This parameter sets the temperature at which the controller shifts f...

Page 26: ...s parameter specifies the maximum oxygen content in the exhaust gases above which the controller will shift from operation mode to extinction mode O2 STOP BURNOUT This parameter specifies the maximum...

Page 27: ...option and is not required for operation of the boiler LANGUAGE From here you can change controller language Variant 00 English language Variant 01 German language A mixing valve can be operated by th...

Page 28: ...3 14 1 Microprocessor control 8 Chimney flue 2 Safety heat exchanger 9 Draught fan 3 Thermal mineral wool insulation 10 Primary air flap 4 Water jacket 11 Secondary air flap 5 Fuel loading chamber 12...

Page 29: ...014 89080031000006 Nozzle 1 1 3 89081231000312 89080031000005 Rearelementofbottomcombustionchamber 1 1 4 31080031000016 89080031000001 Bottomelementofbottomcombustionchamber long 1 1 5 89080031000002...

Page 30: ...W pcs 30 kW 1 31480031000001 31480031000001 Rubber handle 1 1 2 89081231000308 8908123100211 Axis of the cleaning system 1 1 3 89081231000304 89081231000207 Tube of the cleaning system 1 1 4 Bolt M8 x...

Page 31: ...heating season m3 10 20 15 23 Burning time partial full load h 10 6 14 8 Operating temp range Max temp 65 85 95 65 85 95 Exhaust gas temperature operat mode 130 150 130 150 Operating pressure bar 3 3...

Page 32: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE 32...

Page 33: ...tted for processing to an authorized factory which complies with the environmental protection regulation 13 2 Recycling and waste disposal At the end of life cycle of each product its components are d...

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Page 36: ...9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www sunsystem...

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