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TABLE 6—MODEL 383KAV ORIFICE SIZE* AND MANIFOLD PRESSURE FOR CORRECT INPUT

(Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level)

ALTITUDE

RANGE

(FT)

AVG GAS

HEAT VALUE

AT ALTITUDE

(BTU/CU FT)

SPECIFIC GRAVITY OF NATURAL GAS

0.58

0.60

0.62

0.64

0.66

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

U.S.A.

and

Canada

850

42

3.6

42

3.8

41

3.5

41

3.6

41

3.7

875

42

3.4

42

3.6

42

3.7

42

3.8

41

3.5

900

42

3.2

42

3.4

42

3.5

42

3.6

42

3.7

0

925

43

3.7

42

3.2

42

3.3

42

3.4

42

3.5

950

43

3.6

43

3.7

43

3.8

42

3.2

42

3.3

to

975

43

3.4

43

3.5

43

3.6

43

3.7

43

3.8

1000

43

3.2

43

3.3

43

3.4

43

3.5

43

3.6

2000

1025

44

3.5

43

3.2

43

3.3

43

3.4

43

3.5

1050

44

3.3

44

3.4

44

3.6

43

3.2

43

3.3

1075

45

3.8

44

3.3

44

3.4

44

3.5

43

3.2

1100

45

3.7

45

3.8

44

3.2

44

3.4

44

3.5

ALTITUDE

RANGE

(FT)

AVG GAS

HEAT VALUE

AT ALTITUDE

(BTU/CU FT)

SPECIFIC GRAVITY OF NATURAL GAS

0.58

0.60

0.62

0.64

0.66

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

U.S.A.

and

Canada

U.S.A.

775

42

3.4

42

3.5

42

3.6

42

3.7

42

3.8

Altitudes

800

43

3.8

42

3.3

42

3.4

42

3.5

42

3.6

2001

825

43

3.6

43

3.7

42

3.2

42

3.3

42

3.4

to

850

43

3.4

43

3.5

43

3.6

43

3.8

42

3.2

3000

875

43

3.2

43

3.3

43

3.4

43

3.5

43

3.6

or

900

43

3.0

43

3.1

43

3.2

43

3.3

43

3.4

Canada

925

43

2.9

43

3.0

43

3.1

43

3.2

43

3.3

Altitudes

950

43

2.7

43

2.8

43

2.9

43

3.0

43

3.1

2000

975

43

2.6

43

2.7

43

2.8

43

2.9

43

2.9

to

1000

43

2.5

43

2.5

43

2.6

43

2.7

43

2.8

4500

1025

43

2.3

43

2.4

43

2.5

43

2.6

43

2.7

ALTITUDE

RANGE

(FT)

AVG GAS

HEAT VALUE

AT ALTITUDE

(BTU/CU FT)

SPECIFIC GRAVITY OF NATURAL GAS

0.58

0.60

0.62

0.64

0.66

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

U.S.A.

Only

750

43

3.8

42

3.3

42

3.4

42

3.5

42

3.6

775

43

3.6

43

3.7

43

3.8

42

3.3

42

3.4

800

43

3.4

43

3.5

43

3.6

43

3.7

43

3.8

3001

825

43

3.2

43

3.3

43

3.4

43

3.5

43

3.6

850

43

3.0

43

3.1

43

3.2

43

3.3

43

3.4

to

875

43

2.8

43

2.9

43

3.0

43

3.1

43

3.2

900

43

2.7

43

2.8

43

2.9

43

2.9

43

3.0

4000

925

43

2.5

43

2.6

43

2.7

43

2.8

43

2.9

950

43

2.4

43

2.5

43

2.6

43

2.6

43

2.7

975

43

2.3

43

2.4

43

2.4

43

2.5

43

2.6

1000

43

2.2

43

2.2

43

2.3

43

2.4

43

2.5

ALTITUDE

RANGE

(FT)

AVG GAS

HEAT VALUE

AT ALTITUDE

(BTU/CU FT)

SPECIFIC GRAVITY OF NATURAL GAS

0.58

0.60

0.62

0.64

0.66

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

U.S.A.

Only

725

43

3.6

43

3.7

42

3.2

42

3.3

42

3.4

750

43

3.4

43

3.5

43

3.6

43

3.7

43

3.8

775

43

3.2

43

3.3

43

3.4

43

3.5

43

3.6

4001

800

43

3.0

43

3.1

43

3.2

43

3.3

43

3.4

825

43

2.8

43

2.9

43

3.0

43

3.1

43

3.2

to

850

43

2.6

43

2.7

43

2.8

43

2.9

43

3.0

875

43

2.5

43

2.6

43

2.6

43

2.7

43

2.8

5000

900

43

2.3

43

2.4

43

2.5

43

2.6

43

2.7

925

43

2.2

43

2.3

43

2.4

43

2.4

43

2.5

950

43

2.1

43

2.2

43

2.2

43

2.3

43

2.4

* Orifices sizes shown in BOLD are factory installed.

—14—

Summary of Contents for GAS-FIRED INDUCED-COMBUSTION FURNACES 383KAV

Page 1: ...unit and other safety precautions that may apply In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the Installation Standards Wa...

Page 2: ...4 3 16 12 9 16 12 11 16 4 127 042091 17 1 2 15 7 8 16 4 124 048091 21 19 3 8 19 1 2 4 155 036110 17 1 2 15 7 8 16 4 153 048111 21 19 3 8 19 1 2 4 173 060111 24 1 2 22 7 8 23 4 176 048135 21 19 3 8 19...

Page 3: ...g codes installation must conform with NFGC in the United States and the NSCNGPIC and all authorities having jurisdiction in Canada These instructions cover minimum requirements for a safe instal lati...

Page 4: ...s warning can cause a fire personal injury or death This furnace must be installed so the electrical components are protected from water This furnace shall not be installed directly on carpeting tile...

Page 5: ...cating with the outdoors shall be provided See item 2 below c If furnace is installed on a raised platform to provide a return air plenum and return air is taken directly from hallway or space adjacen...

Page 6: ...VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Mini...

Page 7: ...t in hole Install flat washer if desired 3 Install another nut on other side of furnace base Install flat washer if desired 4 Adjust outside nut to provide desired height and tighten inside nut to sec...

Page 8: ...15 v Wiring Refer to the furnace rating plate or Table 5 for equipment electrical requirements The control system requires an earth ground for proper operation CAUTION Do not connect aluminum wire bet...

Page 9: ...if humidifier operation is desired during blower operation TABLE 5 ELECTRICAL DATA UNIT SIZE VOLTS HERTZ PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS MINIMUM WIRE GAGE MAXIMUM WIRE LENGTH FT MAXIMU...

Page 10: ...ontrol area The switch or fuse link opens and shuts off power to the gas valve if a flame rollout or overheating condition occurs in the gas control area DO NOT bypass the switch Correct inadequate co...

Page 11: ...NDUCTOR ON PCB FIELDWIRINGTERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOTE 7 CO...

Page 12: ...e blower if it was off and begins a heating cycle The blower remains on until the end of the prepurge period then shuts off until the end of the hot surface igniter warm up and trial for ignition peri...

Page 13: ...TED STATES At installation altitudes above 2000 ft this furnace has been approved for a 4 percent derate for each 1000 ft above sea level See Table 7 for derate multiplier factor EXAMPLE 88 000 Btuh i...

Page 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Page 15: ...50 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2...

Page 16: ...48 3 4 775 49 3 3 49 3 4 49 3 5 49 3 6 49 3 7 Orifice sizes shown in BOLD are factory installed CAUTION DO NOT redrill orifices Improper drilling burrs out of round holes etc can cause excessive burn...

Page 17: ...ower to furnace d Set thermostat to call for heat and wait 1 minute When pressure switch is functioning properly hot surface igniter should NOT glow and control diagnostic light flashes a status code...

Page 18: ..._________ 1 4 in Upward Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate _________...

Page 19: ...19...

Page 20: ...ideo based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays di...

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