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IX.

VENTING

Refer to the national or local installation code such as NFGC in the
United States, or the NSCNGPIC in Canada for proper vent sizing
and installation requirements. Use the enclosed Installation In-
structions (Single-Stage Vent Tables for Category I Fan-Assisted
Furnaces) for a quick, easy reference.
After fully assembling the vent connector to the furnace flue collar,
securely fasten the vent connector to the collar with two field-
supplied, corrosion-resistant, sheet metal screws located 180° apart
and midway up the collar.
The horizontal portion of the venting system shall maintain a
minimum of 1/4-in. upward slope per linear ft and it shall be
rigidly supported every 5 ft or less with hangers or straps to ensure
that there will be no movement after installation.

X.

START-UP, ADJUSTMENT, AND SAFETY CHECK

A.

General

NOTE:

Proper polarity must be maintained for 115-v wiring. If

polarity is incorrect, control status indicator light will flash rapidly
and furnace will not operate.

The furnace must have a 115-v power supply properly connected
and grounded. Proper polarity must be maintained for correct
operation. Thermostat wire connections at R, W, C, and Y must be
made at the furnace 24-v terminal block on the control. The gas
service pressure must not exceed 0.5 psig (14-in. wc), but must be
no less than 0.16 psig (4.5-in. wc).

CAUTION:

This furnace is equipped with a manual

reset limit switch or fuse link in the gas control area. The
switch or fuse link opens and shuts off power to the gas
valve if a flame rollout or overheating condition occurs in
the gas control area. DO NOT bypass the switch. Correct
inadequate combustion air supply problem and reset the
switch or replace the fuse link.

Before operating the furnace, check each manual reset switch for
continuity. If necessary, press the button to reset the switch.
The blower compartment door must be in place to complete the
115-v circuit to the furnace.

B.

Sequence of Operation

CAUTION:

Furnace control must be grounded for

proper operation, or control will lockout. Control is
grounded through green wire routed to gas valve and
burner bracket screw.

Using the schematic diagram shown in Fig. 11, follow the
sequence of operation through the different modes. Read and
follow the wiring diagram very carefully.

NOTE:

If there is a power interruption and any thermostat call,

the control initiates a 90-sec blower only on period before starting
another cycle.

1. Heating mode

When wall thermostat "calls for heat," R-W circuit closes.
The furnace control performs a self-check, verifies pressure
switch contacts are open, and starts inducer motor.

Fig. 10—Furnace Control

A99255

HUMIDIFIER TERMINAL
(24-VAC 0.5 AMP MAX)

LED OPERATION &
DIAGNOSTIC LIGHT

HARNESS CONNECTOR

24-V TRANSFORMER SEC-2

SPARE-1

SPARE-2

EAC-1

EAC-ELECTRONIC AIR CLEANER
TERMINALS (115-VAC 1.0 AMP MAX)

EAC-2

115-VAC (L2) NEUTRAL
CONNECTION

24-V THERMOSTAT
TERMINALS

BLOWER SPEED
SELECTION TERMINALS

INDUCER MOTOR
CONNECTOR

115-VAC (L1)

POWER SUPPLY

HOT SURFACE

IGNITOR CONNECTOR

HEAT

SEC-1

C

OM

24V

HUM

G

R

Y

W

TEST/TWIN

COOL

3-AMP FUSE

—10—

Summary of Contents for GAS-FIRED INDUCED-COMBUSTION FURNACES 383KAV

Page 1: ...unit and other safety precautions that may apply In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the Installation Standards Wa...

Page 2: ...4 3 16 12 9 16 12 11 16 4 127 042091 17 1 2 15 7 8 16 4 124 048091 21 19 3 8 19 1 2 4 155 036110 17 1 2 15 7 8 16 4 153 048111 21 19 3 8 19 1 2 4 173 060111 24 1 2 22 7 8 23 4 176 048135 21 19 3 8 19...

Page 3: ...g codes installation must conform with NFGC in the United States and the NSCNGPIC and all authorities having jurisdiction in Canada These instructions cover minimum requirements for a safe instal lati...

Page 4: ...s warning can cause a fire personal injury or death This furnace must be installed so the electrical components are protected from water This furnace shall not be installed directly on carpeting tile...

Page 5: ...cating with the outdoors shall be provided See item 2 below c If furnace is installed on a raised platform to provide a return air plenum and return air is taken directly from hallway or space adjacen...

Page 6: ...VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Mini...

Page 7: ...t in hole Install flat washer if desired 3 Install another nut on other side of furnace base Install flat washer if desired 4 Adjust outside nut to provide desired height and tighten inside nut to sec...

Page 8: ...15 v Wiring Refer to the furnace rating plate or Table 5 for equipment electrical requirements The control system requires an earth ground for proper operation CAUTION Do not connect aluminum wire bet...

Page 9: ...if humidifier operation is desired during blower operation TABLE 5 ELECTRICAL DATA UNIT SIZE VOLTS HERTZ PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS MINIMUM WIRE GAGE MAXIMUM WIRE LENGTH FT MAXIMU...

Page 10: ...ontrol area The switch or fuse link opens and shuts off power to the gas valve if a flame rollout or overheating condition occurs in the gas control area DO NOT bypass the switch Correct inadequate co...

Page 11: ...NDUCTOR ON PCB FIELDWIRINGTERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOTE 7 CO...

Page 12: ...e blower if it was off and begins a heating cycle The blower remains on until the end of the prepurge period then shuts off until the end of the hot surface igniter warm up and trial for ignition peri...

Page 13: ...TED STATES At installation altitudes above 2000 ft this furnace has been approved for a 4 percent derate for each 1000 ft above sea level See Table 7 for derate multiplier factor EXAMPLE 88 000 Btuh i...

Page 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Page 15: ...50 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2...

Page 16: ...48 3 4 775 49 3 3 49 3 4 49 3 5 49 3 6 49 3 7 Orifice sizes shown in BOLD are factory installed CAUTION DO NOT redrill orifices Improper drilling burrs out of round holes etc can cause excessive burn...

Page 17: ...ower to furnace d Set thermostat to call for heat and wait 1 minute When pressure switch is functioning properly hot surface igniter should NOT glow and control diagnostic light flashes a status code...

Page 18: ..._________ 1 4 in Upward Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate _________...

Page 19: ...19...

Page 20: ...ideo based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays di...

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