background image

4. If you touch ungrounded objects (recharge your body with

static electricity), firmly touch furnace again before touch-
ing control or wires.

5. Use this procedure for installed and uninstalled (un-

grounded) furnaces.

6. Before removing a new control from its container, dis-

charge your body’s electrostatic charge to ground to protect
the control from damage. If the control is to be installed in
a furnace, follow items 1 through 5 before bringing the
control or yourself into contact with the furnace. Put all
used AND new controls into containers before touching
ungrounded objects.

7. An ESD service kit (available from commercial sources)

may also be used to prevent ESD damage.

INTRODUCTION

The Model 383KAV, Series H and J Furnace is available in sizes
44,000 through 154,000 Btuh input capacities.

The design of the upflow gas-fired furnace is CSA (A.G.A. and
C.G.A.) certified for natural and propane gas and for installation
on combustible flooring, in alcoves, attics, basements, closets, or
utility rooms. The furnace is factory-shipped for use with natural
gas. A factory accessory gas conversion kit, as listed on the
furnace rating plate is required to convert furnace for use with
propane gas. The design of this furnace line is not A.G.A. and
C.G.A. certified for installation in mobile homes, recreation
vehicles, or outdoors.

Before installing the furnace in the United States, refer to the
NFGC and NFPA 90B. For copies of the NFGC and NFPA 90B,
contact the National Fire Protection Association Inc., Battery-
march Park, Quincy, MA 02269; or for only the NFGC contact the
American Gas Association, 400 N. Capitol St., NW, Washington
DC 20001.

Before installing the furnace in Canada, refer to the NSCNGPIC.
For a copy of the NSCNGPIC, contact Standard Sales, CSA
International, 178 Rexdale Boulevard, Etobicoke (Toronto), On-
tario, M9W 1R3, Canada.

Installation must comply with regulations of serving gas supplier
and local building, heating, plumbing or other codes in effect in the
area in which installation is made. In absence of local building
codes, installation must conform with NFGC in the United States
and the NSCNGPIC and all authorities having jurisdiction in
Canada.

These instructions cover minimum requirements for a safe instal-
lation and conform to existing national standards and safety codes.
In some instances, these instructions exceed certain local codes
and ordinances, especially those that may not have kept pace with
changing residential construction practices. We require these
instructions as a minimum for a safe installation.

CAUTION:

Application of this furnace should be in-

doors with special attention given to vent sizing and
material, gas input rate, air temperature rise, and unit
sizing. Improper installation or misapplication of the
furnace can require excessive servicing or cause prema-
ture component failure.

NOTE:

These furnaces are designed for a minimum continuous

return-air temperature of 60°F or intermittent operation down to
55°F such as when used with a night setback thermostat. Return-air
temperature must not exceed a maximum of 85°F. Failure to
follow these return-air temperature limits may affect reliability of
heat exchangers, motors, and controls.

Fig. 2—Clearances to Combustibles

A98122

320325-101 REV. H

MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION

his forced air furn

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ace is equipped for use with 

atural gas at altitudes 0 - 10,000 ft (0-3,050m).

n accessory kit, supplied by the m

m

anufacturer, 

all be used to convert to propane gas use or 

y be required for some natural gas applications.

his

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 furnace is for indoor installation in 

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urnace may be install

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ing in alcove or closet at minimum clearance 

m combustible material. 

his furnace ma

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a

y be used with a Type B-1 Vent 

nd may be vented in common with other gas-fired 

pliances.

Clearance in inches.

0"

 

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For furnaces wider than 14.25 inches 
(362mm)  may be 0 inches.
For single wall vent type 6 inches.
For Type B-1 vent type 3 inches.

#

#

Vent Clearance to combustibles:

 

For Single Wall vents 6 inches (6 po). 
For Type B-1 vent type 1 inch (1 po).

This furnace is approved for UPFLOW installations only.

BO

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—3—

Summary of Contents for GAS-FIRED INDUCED-COMBUSTION FURNACES 383KAV

Page 1: ...unit and other safety precautions that may apply In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the Installation Standards Wa...

Page 2: ...4 3 16 12 9 16 12 11 16 4 127 042091 17 1 2 15 7 8 16 4 124 048091 21 19 3 8 19 1 2 4 155 036110 17 1 2 15 7 8 16 4 153 048111 21 19 3 8 19 1 2 4 173 060111 24 1 2 22 7 8 23 4 176 048135 21 19 3 8 19...

Page 3: ...g codes installation must conform with NFGC in the United States and the NSCNGPIC and all authorities having jurisdiction in Canada These instructions cover minimum requirements for a safe instal lati...

Page 4: ...s warning can cause a fire personal injury or death This furnace must be installed so the electrical components are protected from water This furnace shall not be installed directly on carpeting tile...

Page 5: ...cating with the outdoors shall be provided See item 2 below c If furnace is installed on a raised platform to provide a return air plenum and return air is taken directly from hallway or space adjacen...

Page 6: ...VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Mini...

Page 7: ...t in hole Install flat washer if desired 3 Install another nut on other side of furnace base Install flat washer if desired 4 Adjust outside nut to provide desired height and tighten inside nut to sec...

Page 8: ...15 v Wiring Refer to the furnace rating plate or Table 5 for equipment electrical requirements The control system requires an earth ground for proper operation CAUTION Do not connect aluminum wire bet...

Page 9: ...if humidifier operation is desired during blower operation TABLE 5 ELECTRICAL DATA UNIT SIZE VOLTS HERTZ PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS MINIMUM WIRE GAGE MAXIMUM WIRE LENGTH FT MAXIMU...

Page 10: ...ontrol area The switch or fuse link opens and shuts off power to the gas valve if a flame rollout or overheating condition occurs in the gas control area DO NOT bypass the switch Correct inadequate co...

Page 11: ...NDUCTOR ON PCB FIELDWIRINGTERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOTE 7 CO...

Page 12: ...e blower if it was off and begins a heating cycle The blower remains on until the end of the prepurge period then shuts off until the end of the hot surface igniter warm up and trial for ignition peri...

Page 13: ...TED STATES At installation altitudes above 2000 ft this furnace has been approved for a 4 percent derate for each 1000 ft above sea level See Table 7 for derate multiplier factor EXAMPLE 88 000 Btuh i...

Page 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Page 15: ...50 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2...

Page 16: ...48 3 4 775 49 3 3 49 3 4 49 3 5 49 3 6 49 3 7 Orifice sizes shown in BOLD are factory installed CAUTION DO NOT redrill orifices Improper drilling burrs out of round holes etc can cause excessive burn...

Page 17: ...ower to furnace d Set thermostat to call for heat and wait 1 minute When pressure switch is functioning properly hot surface igniter should NOT glow and control diagnostic light flashes a status code...

Page 18: ..._________ 1 4 in Upward Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate _________...

Page 19: ...19...

Page 20: ...ideo based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays di...

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