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a. Prepurge period—As inducer motor comes up to speed,

pressure switch contacts close to begin a 15-sec prepurge
period.

b. Igniter warm-up—At the end of prepurge period, igniter

is energized for a 17-sec igniter warm-up period.

c. Ignition sequence—When igniter warm-up period is

completed, gas valve opens, permitting gas flow to the
burners where it is ignited. After 5 sec, igniter is
de-energized and a 2-sec flame-sensing period begins.

d. HUM terminal is energized with gas valve. See acces-

sories in the Electrical Connections section.

e. Flame-sensing—When burner flame is sensed, the con-

trol begins blower on delay period and continues holding
gas valve open. If burner flame is not sensed, the control
closes gas valve and repeats ignition sequence.

NOTE:

Ignition sequence will repeat 3 additional times before a

lockout occurs. Lockout automatically resets after 3 hr, or can be
manually reset by turning 115v off (not at thermostat) for 3 sec
minimum, then on again.

f. Blower on delay—Forty-five sec after burner flame is

proven, blower motor is energized on heating speed.
Simultaneously, electronic air cleaner terminals EAC-1
and EAC-2 are energized.

g. Blower off delay—When thermostat is satisfied, circuit

between R-W is broken, de-energizing gas valve stop-
ping gas flow to burners. The blower motor and EAC
remain energized for 135 sec.

h. Post-purge—Inducer motor remains energized 5 sec

after burners are extinguished.

2. Cooling mode

When the thermostat "calls for cooling," R-G and R-Y
circuits close. The R-Y circuit starts the outdoor condensing
unit and the combined R-Y and R-G circuits start the
furnace blower motor on cooling speed. The EAC-1 termi-
nal is energized with 115v when the blower is operating on
cooling speed.
When the thermostat is satisfied, R-G and R-Y circuits are
broken. The furnace blower and EAC continue operating on
cooling speed for an additional 90 sec.

3. Continuous blower mode

NOTE:

EAC-1 terminal is energized with 115v whenever blower

operates.

When the R-G circuit is made, the blower motor operates on
heating speed. During a call for heat, the blower stops,
allowing the furnace heat exchangers to heat up more
quickly, then restarts at the end of the 45-sec blower on
delay period.
The blower reverts to continuous operation after the heating
cycle is completed.
When the thermostat "calls for cooling," the blower oper-
ates on cooling speed. When the thermostat is satisfied, the
blower operates an additional 90 sec before reverting back
to continuous operation on heating speed.

4. Heat pump mode

When installed with a heat pump, the furnace control
automatically changes the timing sequence to avoid long
blower off time during demand defrost cycles. When the
W-Y or W-Y-G thermostat inputs are received at the same
time, the control changes the blower to heating speed or
starts the blower if it was off, and begins a heating cycle.
The blower remains on until the end of the prepurge period,
then shuts off until the end of the hot surface igniter
warm-up and trial for ignition periods (a total of 24 sec).
The blower then comes back on at heating speed.

When the W input signal disappears, the control begins the
normal inducer post-purge period and the blower changes to
cooling speed after a 1-sec delay. If the W-Y-G signals
disappear at the same time, the blower remains on for the
selected heating blower off delay period and the inducer
goes through its normal post-purge period. If the W-Y
inputs should disappear, leaving the G signal input, the
control goes into continuous blower and the inducer re-
mains on for the normal post-purge period.

Anytime the control senses false flame, the control locks
out of the heating mode. This occurs because the control
cannot sense the W input due to the false flame signal, and
as a result, sees only the Y input and goes into cooling
mode, blower off delay. All other control functions remain
in standard format.

NOTE:

EAC-1 terminal is energized whenever blower operates.

HUM terminal is only energized when gas valve is energized

C.

Start-up Procedures

1. Purge gas lines—After all connections have been made,

purge the lines and check for leaks.

WARNING:

Never purge a gas line into a combustion

chamber. Never use matches, candles, flame, or other
sources of ignition for the purpose of checking leakage.
Use a soap-and-water solution to check for leakage.
Failure to follow this warning can cause fire, explosion,
personal injury, or death.

2. Component test—The furnace control allows all compo-

nents, except gas valve, to be run for a short period of time.

This feature helps diagnose a system problem in case of a
component failure. To initiate component test procedure,
short (jumper) the TEST 3/16-in. quick connect terminal on
control (adjacent to diagnostic light) and the C

OM

-24V

terminal on furnace thermostat connection block for ap-
proximately 2 sec. (See Fig. 10.)

NOTE:

Component test feature will not operate if any thermostat

signal is present at control.

Component test sequence is as follows.

a. Momentarily jumper TEST and C

OM

-24V terminals until

LED goes off.

b. LED will display previous status 4 times.

c. Inducer motor starts and continues to run for entire

component test.

d. Hot surface igniter is energized for 15 sec, then de-

energized.

e. Blower motor operates on cooling speed for 10 sec, then

stops.

f. Blower motor operates on heating speed for 10 sec, then

stops.

g. Inducer motor stops.

3. To operate furnace, follow procedures on operating instruc-

tions label attached to furnace.

4. With furnace operating, set thermostat below room tem-

perature and observe that furnace goes off. Set thermostat
above room temperature and observe that furnace restarts.

D.

Adjustments

1. Set gas input rate

Furnace gas input rate on rating plate is for installations at
altitudes up to 2000 ft. Furnace input rate must be within

±

2

percent of input on furnace rating plate.

—12—

Summary of Contents for GAS-FIRED INDUCED-COMBUSTION FURNACES 383KAV

Page 1: ...unit and other safety precautions that may apply In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the Installation Standards Wa...

Page 2: ...4 3 16 12 9 16 12 11 16 4 127 042091 17 1 2 15 7 8 16 4 124 048091 21 19 3 8 19 1 2 4 155 036110 17 1 2 15 7 8 16 4 153 048111 21 19 3 8 19 1 2 4 173 060111 24 1 2 22 7 8 23 4 176 048135 21 19 3 8 19...

Page 3: ...g codes installation must conform with NFGC in the United States and the NSCNGPIC and all authorities having jurisdiction in Canada These instructions cover minimum requirements for a safe instal lati...

Page 4: ...s warning can cause a fire personal injury or death This furnace must be installed so the electrical components are protected from water This furnace shall not be installed directly on carpeting tile...

Page 5: ...cating with the outdoors shall be provided See item 2 below c If furnace is installed on a raised platform to provide a return air plenum and return air is taken directly from hallway or space adjacen...

Page 6: ...VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Mini...

Page 7: ...t in hole Install flat washer if desired 3 Install another nut on other side of furnace base Install flat washer if desired 4 Adjust outside nut to provide desired height and tighten inside nut to sec...

Page 8: ...15 v Wiring Refer to the furnace rating plate or Table 5 for equipment electrical requirements The control system requires an earth ground for proper operation CAUTION Do not connect aluminum wire bet...

Page 9: ...if humidifier operation is desired during blower operation TABLE 5 ELECTRICAL DATA UNIT SIZE VOLTS HERTZ PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS MINIMUM WIRE GAGE MAXIMUM WIRE LENGTH FT MAXIMU...

Page 10: ...ontrol area The switch or fuse link opens and shuts off power to the gas valve if a flame rollout or overheating condition occurs in the gas control area DO NOT bypass the switch Correct inadequate co...

Page 11: ...NDUCTOR ON PCB FIELDWIRINGTERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOTE 7 CO...

Page 12: ...e blower if it was off and begins a heating cycle The blower remains on until the end of the prepurge period then shuts off until the end of the hot surface igniter warm up and trial for ignition peri...

Page 13: ...TED STATES At installation altitudes above 2000 ft this furnace has been approved for a 4 percent derate for each 1000 ft above sea level See Table 7 for derate multiplier factor EXAMPLE 88 000 Btuh i...

Page 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Page 15: ...50 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2...

Page 16: ...48 3 4 775 49 3 3 49 3 4 49 3 5 49 3 6 49 3 7 Orifice sizes shown in BOLD are factory installed CAUTION DO NOT redrill orifices Improper drilling burrs out of round holes etc can cause excessive burn...

Page 17: ...ower to furnace d Set thermostat to call for heat and wait 1 minute When pressure switch is functioning properly hot surface igniter should NOT glow and control diagnostic light flashes a status code...

Page 18: ..._________ 1 4 in Upward Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate _________...

Page 19: ...19...

Page 20: ...ideo based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays di...

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