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Bryant 580J Series, Installation Instructions Manual

The Bryant 580J Series offers reliable and efficient heating and cooling solutions for both residential and commercial spaces. Ensure a seamless installation with our comprehensive Installation Instructions Manual, available for free download at manualshive.com. Get all the necessary guidance and technical details to optimize your HVAC system's performance.

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3

Rated Indoor Airflow (cfm)

The table to the right lists the rated indoor airflow used

for the AHRI efficiency rating for the units covered in this

document.

Model Number

Full Load Airflow (cfm)

580J*17D/F/K/M

4900

580J*20D/F/K/M

6125

580J*24D/F/K/M

8000

580J*28D/F/K/M

8750

580J*30D/F

9750

Model

J -  Puron

®

 (R-410A) Refrigerant

Unit Type

580 - Gas Heat RTU

Packaging & 2-Speed Indoor Fan Motor

A =  Standard Packaging
D =  Standard Packaging & 2-speed indoor
   fan 

motor

Cooling Tons (Vertical Air Flow Models Only)

17 = 15 tons
20 = 17.5 tons
24 = 20 tons
28 = 25 tons
30 = 27.5 tons

Heat Level Input

220 = 220,000
310 = 310,000
400 = 400,000
     

Indoor Fan Options (Vertical Air Flow Models Only)

1  =  Standard Static/Vertical Supply, Return Air Flow
2  =  Medium Static/Vertical Supply, Return Air Flow
3  =  High Static/Vertical Supply, Return Air Flow
B =  Medium Static High Efficiency Motor/Vertical Supply, 
    Return Air Flow
C =  High Static High Efficiency Motor/Vertical Supply, 
    Return Air Flow

Refrig. System/Gas Heat Options

D =  Two stage compressor with Aluminum gas heat
   exchanger
F  =  Two stage compressor with Stainless Steel gas heat
   exchanger
K =  Two Stage Cooling with Aluminum gas heat exchanger
    and Perfect Humidity™ (only available on 17-28 sizes
    with RTPF coil models)
M =  Two Stage Cooling with Stainless Steel gas heat 
    exchanger and Perfect Humidity™ (only available on 
    17-28 sizes with RTPF coil models)

Novation Coil Only (Outdoor - Indoor - Hail Guard)

G =  Al/Al - Al/Cu
H =  Al/Al - Cu/Cu
J  =  Al/Al - E-coat Al/Cu
K =  E-coat Al/Al - Al/Cu
L  =  E-coat Al/Al - E-coat Al/Cu
T  =  Al/Al - Al/Cu — Louvered Hail Guards
U =  Al/Al - Cu/Cu — Louvered Hail Guards
V =  Al/Al - E-coat Al/Cu — Louvered Hail Guards
W =  E-coat Al/Al - Al/Cu — Louvered Hail Guards
X =  E-coat Al/Al - E-coat Al/Cu — Louvered Hail Guards
 

Round Tube Plate Fin (RTPF) Coil Options 
(Outdoor - Indoor - Hail Guard)

A =  Al/Cu - Al/Cu
B =  Precoat Al/Cu - Al/Cu
C =  E-coat Al/Cu - Al/Cu
D =  E-coat Al/Cu - E-coat Al/Cu
E =  Cu/Cu - Al/Cu
F  =  Cu/Cu - Cu/Cu
M =  Al/Cu - Al/Cu — Louvered Hail Guards
N =  Precoat Al/Cu - Al/Cu — Louvered Hail Guards
P =  E-coat Al/Cu - Al/Cu — Louvered Hail Guards
Q =  E-coat Al/Cu - E-coat Al/Cu — Louvered Hail Guards
R =  Cu/Cu - Al/Cu — Louvered Hail Guards
S =  Cu/Cu - Cu/Cu — Louvered Hail Guards

Voltage

E =  460-3-60
P =  208/230-3-60
T =  575-3-60

Outdoor Air Options

A =  None
B =  Temperature Economizer w/ Barometric Relief
D =  Temperature Economizer w/ PE (cent)
H =  Enthalpy Economizer w/ Barometric Relief
J = Enthalpy Economizer w/ PE (cent)
P =  Manual Outdoor Air Damper
Q =  2 Position Damper
U =  Temp Ultra Low Leak Economizer w/ Baro Relief
V =  Temp Ultra Low Leak Economizer w/ PE (cent)
W =  Enthalpy Ultra Low Leak Economizer w/ Baro Relief
X =  Enthalpy Ultra Low Leak Economizer w/ PE (cent)

Example:

Position:

5

8

0

J

E

1

7

D

3

1

0

G

1

A

0

A

A

1

2

3

4

5

6

7

8

9

10 11 12 13 14 15 16 17

Factory Installed Options

0A = None

NOTE:  

See the 580J 15 to 27.5 ton Price Pages for

 

    a complete list of factory installed options.

C13775

Fig. 1 -- 580J MRT Vertical Airflow Units Model Number Nomenclature (Example)

580J

--

17

--

30

--

V

Summary of Contents for 580J Series

Page 1: ...d Disconnect 22 All Units 22 Convenience Outlets 23 Factory Option Thru Base Connections 24 Units Without Thru Base Connections 24 Field Control Wiring 25 Thermostat 25 Unit Without Thru Base Connection Kit 25 Heat Anticipator Settings 25 Transformer Connection for 208 v Power Supply 25 Perfect Humidityt Control Connections 26 Perfect Humidity Space RH Controller 26 2 Speed Indoor Fan Motor System...

Page 2: ...tion reliability or operation FIRE EXPLOSION HAZARD Failure to follow this warning could result in personal injury or death Disconnect gas piping from unit when leak testing at pressure greater than 0 5 psig 3450 Pa Pressures greater than 0 5 psig 3450 Pa will cause gas valve damage resulting in hazardous condition If gas valve is subjected to pressure greater than 0 5 psig 3450 Pa it must be repl...

Page 3: ...els Novation Coil Only Outdoor Indoor Hail Guard G Al Al Al Cu H Al Al Cu Cu J Al Al E coat Al Cu K E coat Al Al Al Cu L E coat Al Al E coat Al Cu T Al Al Al Cu Louvered Hail Guards U Al Al Cu Cu Louvered Hail Guards V Al Al E coat Al Cu Louvered Hail Guards W E coat Al Al Al Cu Louvered Hail Guards X E coat Al Al E coat Al Cu Louvered Hail Guards Round Tube Plate Fin RTPF Coil Options Outdoor Ind...

Page 4: ...4 C13745 Fig 2 Unit Dimensional Drawing 17 and 20 Size Unit 580J 17 30 V ...

Page 5: ...5 C13747 Fig 2 Unit Dimensional Drawing 17 and 20 Size Unit cont 580J 17 30 V ...

Page 6: ...6 C13751 Fig 3 Unit Dimensional Drawing 24 and 28 Size Units 580J 17 30 V ...

Page 7: ...7 C13753 Fig 3 Unit Dimensional Drawing 24 and 28 Size Units cont 580J 17 30 V ...

Page 8: ...8 C13757 Fig 4 Unit Dimensional Drawing 30 Size Units 580J 17 30 V ...

Page 9: ...9 C13759 Fig 4 Unit Dimensional Drawing 30 Size Units cont 580J 17 30 V ...

Page 10: ...ic walkways flue assembly must be at least 7 ft 2 1 m above grade Select a unit mounting system that provides adequate height to allow installation of condensate trap per requirements Refer to Step 11 Install External Condensate Trap and Line for required trap dimensions Roof Mount Check building codes for weight distribution requirements Unit operating weight is shown in Table 1 Step 2 Plan for S...

Page 11: ...talled Check for sources of flue products with 10 feet 3 meters of economizer fresh air intake D 42 in 1067 mm Recommended clearance for service NOTE Unit not designed to have overhead obstruction Contact Application Engineering for guidance on any application planning overhead obstruction or for vertical clearances Fig 5 Service Clearance Dimensional Drawing Table 1 Operating Weights 580J UNIT LB...

Page 12: ...ion must be installed before the unit is set on the roof curb If field installed thru the roof curb gas connections are desired remove knockout in basepan located in the gas section see Fig 7 for location Gas connections and power connections to the unit must be field installed after the unit is installed on the roof curb If electric and control wiring is to be routed through the basepan remove kn...

Page 13: ...13 C09052 Fig 8 Roof Curb Details 17 and 20 Size Units 580J 17 30 V ...

Page 14: ...14 C09100 Fig 9 Roof Curb Details 24 and 28 Size Units 580J 17 30 V ...

Page 15: ...15 C11224 Fig 10 Roof Curb Details 30 Size Unit 580J 17 30 V ...

Page 16: ...Rig and Place Unit Keep unit upright and do not drop Spreader bars are not required if top crating is left on unit Rollers may be used to move unit across a roof Level by using unit frame as a reference See Table 1 on page 11 and Fig 11 for additional information Lifting holes are provided in base rails as shown in Fig 11 Refer to rigging instructions on unit UNIT DAMAGE HAZARD Failure to follow t...

Page 17: ...bly including side panels filters and tracks are shipped in a carton that is secured to the rear of the blower assembly Access the carton location through rear panel see Fig 13 Hood Top Shipping Position C09134 Fig 12 Hood Top Shipping Position Hood Package C09133 Fig 13 Hood Package Shipping Location To remove the hood parts package 1 Remove the back blower access panel 2 Locate and cut the strap...

Page 18: ...ng plate is for installation up to 2000 ft 610 m above sea level In U S A the input rating for altitudes above 2000 ft 610 m must be derated by 4 for each 1000 ft 305 m above sea level In Canada the input rating must be derated by 10 for altitudes of 2000 ft 610 m to 4500 ft 1372 m above sea level For natural gas applications gas pressure at unit gas connection must not be less than 5 in wg 1246 P...

Page 19: ...equivalent code for gas pipe sizing data Do not use a pipe smaller than the size specified Size the gas supply line to allow for a maximum pressure drop of 0 5 in wg 124 Pa between gas regulator source and unit gas valve connection when unit is operating at high fire flow rate The gas supply line can approach the unit in two ways horizontally from outside the unit across the roof or through unit b...

Page 20: ...pe sizes larger than 1 2 in follow recommendations of national codes 3 Apply joint compound pipe dope sparingly and only to male threads of joint when making pipe connections Use only pipe dope that is resistant to action of lique fied petroleum gases as specified by local and or nation al codes If using PTFE Teflon tape ensure the materi al is Double Density type and is labeled for use on gas lin...

Page 21: ... unbroken electrical ground to minimize the possibility of personal injury if an electrical fault should occur This ground may consist of electrical wire connected to unit ground lug in control compartment or conduit approved for electrical ground when installed in accordance with NEC National Electrical Code ANSI NFPA 70 latest edition in Canada Canadian Electrical Code CSA Canadian Standards Ass...

Page 22: ...s at OFF position the arrow on the black handle knob or on the silver metal collar is at OFF 3 Insert the shaft with the cross pin on the top of the shaft in the horizontal position 4 Measure the tip of the shaft to the outside surface of the corner post to be 0 88 5 Tighten the locking screw to secure the shaft to the NFD 6 Turn the handle to OFF position with red arrow point ing at OFF 7 Install...

Page 23: ...ner panel of the unit See Fig 27 Convenience Outlet Electric Disconnect Switch Control Box Access Panel C09093 Fig 27 Convenience Outlet Location Installing Weatherproof Cover A weatherproof while in use cover for the factory installed convenience outlets is now required by UL standards This cover cannot be factory mounted due its depth it must be installed at unit installation For shipment the co...

Page 24: ...ation Notice Test the GFCI receptacle by pressing the TEST button on the face of the receptacle to trip and open the receptacle Check for proper grounding wires and power line phasing if the GFCI receptacle does not trip as required Press the RESET button to clear the tripped condition Using unit mounted convenience outlets Units with unit mounted convenience outlet circuits will often require tha...

Page 25: ...cess panel Route wire through the grommet and then route the wire behind the corner post utilizing the factory provided wire ties secured to the control box This will insure separation of the field low voltage wire and the high voltage circuit Route the low voltage wire to the central terminal board See Fig 31 NOTE If utilizing the through the base connections route the low voltage wire through th...

Page 26: ...rol box The raceway provides the UL required clearance between high voltage and low voltage wiring 3 Use wire nuts to connect humidistat cable to two PINK leads in the low voltage wiring as shown in Fig 34 Refer to the instructions for the field sup plied humidistat for more information To connect the Edge Programmable Thermidistat T6 PRH01 A 1 Route the Edge Programmable Thermostat multi conducto...

Page 27: ...ndoor Fan Motor System with Variable Frequency Drive Factory Option For details on operating 580J 2 stage cooling units equipped with the factory installed Variable Frequency Drive VFD option refer to the Variable Frequency Drive VFD Installation Setup Troubleshooting Supplement Catalog No IIVFD 02 or later EconoMi er X Ultra Low Leak Economizer Factory Option For details on operating 580J 2 stage...

Page 28: ...nd baud rate of choice among the four most popular protocols in use today BACnet Modbus Johnson N2 and LonWorks See Fig 37 Refer to Table 5 RTU Open Controller Inputs and Outputs for locations of all connections to the RTU Open board C10643 Fig 36 580J Control Box Component Locations J4 J2 J1 J5 J5 J22 J17 J19 J14 J11 J3 J13 J12 J15 J20 Network Comm Configurable Input_8 24 VAC Configurable Input_5...

Page 29: ...29 C13767 Fig 38 RTU Open System Control Wiring Diagram 580J 17 30 V ...

Page 30: ...30 C13768 Fig 39 RTU Open System Control Wiring Diagram with Perfect Humidityt 580J 17 30 V ...

Page 31: ... DO Relay 24VAC 1A J1 5 Power Exhaust Relay State pexh DO Relay 24VAC 1A J11 1 3 Perfect Humidity Relay State dehum DO Relay 24VAC 1A J11 7 8 LEGEND AI Analog Input AO Analog Output DI Discrete Input DO Discrete Output These inputs if installed take the place of the default input on the specific channel according to schematic Parallel pins J5 1 J2 6 J5 3 J1 10 J5 5 J1 2 are used for field installa...

Page 32: ... return air duct sensor be installed to allow stand alone operation for back up Refer to the configuration section for details on controller configurations associated with space sensors S 33ZCT55SPT space temperature sensor with override button T 55 S 33ZCT56SPT space temperature sensor with override button and setpoint adjustment T 56 S 33ZCT59SPT space temperature sensor with LCD liquid crystal ...

Page 33: ...unt the IAQ sensor in drafty areas such as near supply ducts open windows fans or over heat sources Allow at least 3 ft 0 9 m between the sensor and any corner Avoid mounting the sensor where it is influenced by the supply air the sensor gives inaccurate readings if the supply air is blown directly onto the sensor or if the supply air does not have a chance to mix with the room air before it is dr...

Page 34: ...erfect Humidity option there are two pink PNK wires loose in the control box used to control the dehumidification function of the unit These pink wires are meant to be tied to a space humidistat or thermidistat on an electromechanical unit On RTU Open equipped units these pink wires must be connected to J11 7 8 to allow the Open board to operate the dehumidification function for the unit Disconnec...

Page 35: ... status accessory is a field installed accessory This accessory detects when the indoor fan is blowing air When installing this accessory the unit must be configured for fan status by setting MENU Config Inputs input 3 5 8 or 9 to Fan Status and normally open N O or normally closed N C Input 8 or 9 is recommended for easy of installation Refer to Fig 37 and Fig 38 or Fig 39 or 39 for wire terminat...

Page 36: ...etwork address See Fig 52 and 53 for protocol switch settings and address switches The 3rd party connection to the RTU Open is through plug J19 See Fig 54 for wiring NOTE Power must be cycled after changing the SW1 3 switch settings Contact your Bryant applications engineer for more detailed information on protocols 3rd party wiring and networking SW3 Protocol Selection PROTOCOL DS8 DS7 DS6 DS5 DS...

Page 37: ...s as the BACview6 Handheld The USB Link interface USB L is required to connect a computer to the RTU Open board The link cable connects a USB port to the J12 local access port This program functions and operates identical to the handheld RTU Open Troubleshooting Communication LEDs The LEDs indicate if the controller is speaking to the devices on the network The LEDs should reflect communication tr...

Page 38: ...py sensor is part of the enthalpy control The separate field installed accessory return air enthalpy sensor 33CSENTSEN is required for differential enthalpy control See Fig 56 7 CTB ECON RTU Open to J2 6 LOW GND 24V Enthalpy Switch GRA BLK RED Factory Wiring Harness PL6 1 24 V PL6 4 COM C11169 Fig 56 Enthalpy Switch 33CSENTHSW Connections Locate the enthalpy control in the economizer next to the A...

Page 39: ...IO N Return Air Sampling Tube Shipping Location C09102 Fig 58 Typical Supply Air Smoke Detector Sensor Location Return Air Detector Sampling Tube C09135 Fig 59 Return Air Sampling Tube Location in Unit without Economizer Return Air Detector Sampling Tube C09136 Fig 60 Return Air Sampling Tube Location in Unit with Economizer To install the return air sensor sampling tube 1 Remove the tube from its...

Page 40: ... In compliance with NEC requirements for multimotor and combination load equipment refer to NEC Articles 430 and 440 the overcurrent protective device for the unit shall be fuse or HACR breaker Canadian units may be fuse or circuit breaker 2 Unbalanced 3 Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2 Use the following formula to de termine th...

Page 41: ...0 89 88 517 97 0 96 1 125 125 103 102 537 90 0 89 1 100 100 95 94 522 101 8 100 9 125 125 108 107 542 HIGH 88 7 100 93 513 100 5 125 107 533 93 5 110 99 518 105 3 125 112 538 460 3 60 STD 43 6 60 45 258 49 8 60 52 270 45 8 60 48 260 52 0 60 55 272 MED 44 7 60 47 259 50 9 60 54 271 46 9 60 49 261 53 1 60 56 273 HIGH 46 9 60 49 257 53 1 60 56 269 49 1 60 52 259 55 3 60 59 271 575 3 60 STD 32 1 40 33...

Page 42: ...40 66 0 80 70 352 62 0 80 66 342 68 2 80 73 354 575 3 60 STD 41 1 50 43 244 45 9 60 49 252 42 8 50 45 246 47 6 60 50 254 MED 43 1 50 45 242 47 9 60 51 250 44 8 50 47 244 49 6 60 53 252 HIGH 45 0 50 47 269 49 8 60 53 277 46 7 60 49 271 51 5 60 55 279 580J 30 208 230 3 60 STD 141 5 175 148 702 153 3 200 162 722 146 3 175 154 707 158 1 200 167 727 MED 152 9 200 161 781 164 7 200 175 801 157 7 200 167...

Page 43: ... 86 2 100 100 92 91 511 99 0 98 0 125 125 105 104 531 MED 85 2 84 3 100 100 89 88 517 97 0 96 1 125 125 103 102 537 90 0 89 1 100 100 95 94 522 101 8 100 9 125 125 108 107 542 HIGH 88 7 100 93 513 100 5 125 107 533 93 5 110 99 518 105 3 125 112 538 460 3 60 STD 43 2 50 45 254 49 4 60 52 266 45 4 60 47 256 51 6 60 55 268 MED 44 7 60 47 259 50 9 60 54 271 46 9 60 49 261 53 1 60 56 273 HIGH 46 9 60 4...

Page 44: ... 66 314 HIGH 59 8 70 63 340 66 0 80 70 352 62 0 80 66 342 68 2 80 73 354 575 3 60 STD 41 7 50 44 244 46 5 60 49 252 43 4 50 46 246 48 2 60 51 254 MED 43 1 50 45 242 47 9 60 51 250 44 8 50 47 244 49 6 60 53 252 HIGH 45 50 47 269 49 8 60 53 277 46 7 60 49 271 51 5 60 55 279 580J 30 208 230 3 60 STD 141 5 175 148 702 153 3 200 162 722 146 3 175 154 707 158 1 200 167 727 MED 152 9 200 161 781 164 7 20...

Page 45: ...eck the first four digits of the Serial Number If the number listed in the first 4 digits of the Serial Number is 3012 or lower the unit was produced prior to July 30 2012 Week of manufacture fiscal calendar Manufacturing location Sequence number Year of manufacture 12 2012 Position Example 1 2 3 4 5 6 7 8 9 10 3 0 1 2 U 1 2 3 4 5 C13784 48TC 17 30 V 48TC 17 30 V 48TC 17 30 V 580J 17 30 V ...

Page 46: ... 534 122 4 150 0 127 554 MED 116 0 150 0 120 544 127 8 175 0 133 564 HIGH 128 7 175 0 134 618 140 5 175 0 148 638 460 3 60 STD 0 3 3 1 49 0 60 0 51 269 55 2 60 0 58 281 MED 51 8 60 0 54 274 58 0 70 0 61 286 HIGH 57 8 70 0 61 311 64 0 80 0 68 323 575 3 60 STD 0 24 2 4 38 6 50 0 40 224 43 4 50 0 46 232 MED 42 0 50 0 44 222 46 8 60 0 50 230 HIGH 42 5 50 0 45 249 47 3 60 0 50 257 580J 28 208 230 3 60 ...

Page 47: ...9 539 127 2 175 0 132 559 MED 120 8 150 0 125 549 132 6 175 0 139 569 HIGH 133 5 175 0 140 623 145 3 175 0 153 643 460 3 60 STD 0 3 3 1 51 2 60 0 53 271 57 4 70 0 61 283 MED 54 0 60 0 57 276 60 2 70 0 64 288 HIGH 60 0 70 0 64 313 66 2 80 0 71 325 575 3 60 STD 0 24 2 4 40 3 50 0 42 226 45 1 50 0 48 234 MED 43 7 50 0 46 224 48 5 60 0 52 232 HIGH 44 2 50 0 47 251 49 0 60 0 52 259 580J 28 208 230 3 60...

Page 48: ...it must be installed before unit is set on curb LP conversion kit Manual outside air damper High Altitude Gas kits Flue Discharge Deflector Low Ambient Controls Thermostat Sensors Two Position motorized outside air damper EconoMi er2 without control for external signal and integrated barometric relief EconoMi er IV with control and integrated barometric relief Power Exhaust Differential dry bulb s...

Page 49: ...49 48TC 17 30 V 48TC 17 30 V 48TC 17 30 V 580J 17 30 V ...

Page 50: ...specifications or designs without notice and without incurring obligations E2013 Bryant Heating Cooling Systems D 7310 W Morris St D Indianapolis IN 46231 Edition Date 10 13 Replaces II580J 15 Catalog No II580J 17 30 V 01 48TC 17 30 V 48TC 17 30 V 48TC 17 30 V 580J 17 30 V ...

Page 51: ...CK THAT RETURN INDOOR AIR FILTERS ARE CLEAN AND IN PLACE j VERIFY THAT UNIT INSTALLATION IS LEVEL j CHECK FAN WHEELS AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS j CHECK TO ENSURE THAT ELECTRICAL WIRING IS NOT IN CONTACT WITH REFRIGERANT LINES OR SHARP METAL EDGES j CHECK PULLEY ALIGNMENT AND BELT TENSION PER INSTALLATION INSTRUCTIONS III START UP REFER TO UNIT SERVICE MAIN...

Page 52: ...HE CORRECT DIRECTION j VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS GENERAL j SET ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO MATCH JOB REQUIREMENTS IF EQUIPPED Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations E2013 Bryant Heating Cooling Systems D 7310 W Morris St D Indianapolis IN 46231 Editi...

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