Installation Instructions 125 MAX DD2 evo
Page 20/70
Edition 09/2016
10.
Engine attachment to chassis
10.1.
Engine attachment with engine brackets
See Fig. 37 and Fig. 38.
The engine has to be fixed to the chassis by means of 2 engine brackets (pos. 1) (Fig. 36). Due to
different distances of the 2 main rails of various chassis brands, the engine bracket is not included
in the scope of supply.
¿
Note:
The 125 DD2 engine can only be mounted on specially prepared chassis for this
engine type.
p
Warning: For engine attachment to the chassis, please follow the instruction of the
chassis manufacturer.
¿
Note:
Engine alignment is achieved by measuring the distance between front and rear
axle.
Æ
After engine alignment, tighten the 4 Allen screws M8 x 25 to fix the upper engine
bracket to the engine with 28 Nm (248 lbf.in.). Fix and tighten the lower engine
bracket to the upper bracket with 4 Allen screws M8 x 30 with 22 Nm (195 lbf.in.).
See Fig. 36.
¿
Note:
Secure the Allen screws with LOCTITE 243 blue.
¿
Note:
The minimum screw in length for the gear case must be between 16 mm and 20
mm.
Æ
Slide the overload clutch, thrust washer and clamp ring along the axle to the hollow
shaft and then fix to the rear axle. See Fig. 36.
Æ
Tighten the 6 Allen screws (pos. 1, Fig. 37) or (pos. 5, Fig. 36) on the overload
clutch with 7 - 8 Nm (62 - 71 lbf.in.).
¿
Note:
Tightening sequence is from the outer to the inner screws.
Fig. 37
p
Warning: For engine attachment to the chassis, please follow the instructions of the
chassis manufacturer.
Fig. 38
FIGURE SIMILAR
