Installation Instructions 125 MAX DD2 evo
Page 36/70
Edition 09/2016
14.
Installation of the radiator
See Fig. 56.
Æ
Mount the radiator (pos. 1) using the provided rubber buffer (pos. 5) and lock nut
(pos. 8) with washer (pos. 7) on the lower support bracket on the chassis.
Æ
Mount the radiator support with the rubber buffer (pos. 6) and lock nut (pos. 8) with
washer (pos. 7) on the upper radiator mount and onto the chassis.
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Note:
For an optimum cooling efficiency, we recommend to install the radiator in an angle
of 25° +/- 5° tilted backwards.
p
Warning: For radiator installation to the chassis, please follow the instruction of the
chassis manufacturer.
Æ
Put the four supplied hose clamps (pos. 10) on the coolant hoses.
Æ
Push the upper coolant water hose (pos. 2) onto the upper socket of the radiator as
well as onto the water socket of the cylinder head cover.
Æ
Push the lower coolant water hose (pos. 3) onto the lower socket of the radiator as
well as onto the water socket of the water pump housing.
Æ
Secure the coolant hoses with the hose clamps (pos. 10).
Æ
Secure the upper coolant water hose to the driver's seat (pos. 2) using the provided
cable tie.
¢
Attention: The coolant water hose between the radiator and the engine must not rub with the
driver's seat. Arrange the routing of the coolant water hose accordingly.
Æ
Secure the lower coolant water hose (pos. 7) using two of the provided cable ties to
the chassis.
p
Warning: Please follow the instruction of the chassis manufacturer for mounting the
lower coolant water hose onto the chassis.
