Installation Instructions 125 MAX DD2 evo
Page 39/70
Edition 09/2016
16.
Installation of the exhaust system
See Fig. 58.
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Note:
On the underside of the exhaust system, two different mounting mechanisms are
provided. At the front, the assembly is carried out with rubber buffers (pos. 7)
between the retaining plate (pos. 6) and the exhaust system and attached by
extension springs (pos. 8).
At the rear, the exhaust system is mounted directly using
a rubber mount M8 (pos. 9).
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Attention: A rigid suspension of the exhaust system could result in fractures in the exhaust
system.
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Attach the heat-resistant rubber mount (pos. 9) to the support lug on the underside
of the exhaust.
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Arrange the chassis-specific supports so that the exhaust system follows the
straightest possible course from the exhaust socket on the cylinder to the muffler.
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The gasket (pos. 10) is the only sealing between the engine and the exhaust
system. Additional heat-resistant Loctite is not necessary anymore.
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Note:
A leakage in the exhaust system may lead to performance loss.
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Secure the exhaust system on the exhaust socket using the two supplied exhaust
springs (pos. 14).
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Note:
For easier installation use the special tool "spring hook" part no. 251680.
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Attention: Do not overstress the springs when fitting them.
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Attach the exhaust system to the chassis supports such that the sealing of the ball
joint between cylinder and exhaust system will not be impaired.
