Perkins 854F-E34TA Disassembly And Assembly Download Page 1 | Manualshive

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Disassembly and Assembly

854F-E34TA Industrial Engine

UENR4503

July 2015

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Summary of Contents for 854F-E34TA

Page 1: ...Disassembly and Assembly 854F E34TA Industrial Engine UENR4503 July 2015...

Page 2: ...ing explains the hazard and can be either written or pictorially presented Operations that may cause product damage are identified by NOTICE labels on the product and in this publication Perkins canno...

Page 3: ...l 70 Solenoid Valve DEF Heater Coolant Remove and Install 74 Flexible Exhaust Pipe Remove and Install Flexible Exhaust Pipe from the Turbocharger and the Diesel Oxidation Catalyst DOC 75 Flexible Exha...

Page 4: ...nstall 181 Crankshaft Timing Ring Remove and Install 183 Bearing Clearance Check 184 Nitrogen Oxide Sensor Remove and Install Nitrogen Oxide Sensor on Engine 185 Camshaft Position Sensor Remove and In...

Page 5: ...to local regulations and mandates 1 Turn the fuel supply to the OFF position Illustration 1 g02988817 Typical example 2 Make a temporary identification mark on plastic tube assemblies 1 in order to sh...

Page 6: ...wnload In the last page of this PDF document There is a link Please click on that link and return to our website Then you can get the complete manual immediately No need to wait Thanks for continuing...

Page 7: ...connectors 2 to fuel priming pump 4 e Install plugs 5 to fuel priming pump 4 f Tighten the plugs and the connectors to a torque of 20 N m 14 lb ft 3 Position fuel priming pump 4 on the mounting bracke...

Page 8: ...and the fuel injection pump for installation purpose 6 Remove Allen heads screws 1 from the flow control valve 7 Remove the flow control valve from the fuel injection pump 8 Use Tooling A in order to...

Page 9: ...emove and Install Removal Procedure Table 3 Required Tools Tool Part Number Part Description Qty A T412504 Capping Kit 1 NOTICE Ensure that all adjustments and repairs that are carried out to the fuel...

Page 10: ...plastic tube assembly 1 and plastic tube assembly 2 8 Use Tooling A in order to cap the connection on fuel filter base 3 9 Slide locking tab in to the unlock position Disconnect harness assembly 5 fro...

Page 11: ...Refer to System Operation Testing and Adjusting Cleanliness of Fuel System Components for de tailed information on the standards of cleanliness that must be observed during ALL work on the fuel syste...

Page 12: ...ports in the fuel filter base NOTICE Ensure that the plastic tube assemblies are installed in the original positions Failure to connect the plastic tube assemblies to the correct ports will allow cont...

Page 13: ...sconnect switch to the OFF position 2 Turn the fuel supply to the OFF position Illustration 11 g03011667 3 Make temporary identification marks on plastic tube assemblies in order to show the correct p...

Page 14: ...allation Procedure NOTICE Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training Before beginning ANY work...

Page 15: ...assemblies to the correct ports will allow contam ination to enter the fuel system Serious damage to the engine will result if contaminated fuel enters the fuel system 5 Remove plug from the plastic t...

Page 16: ...anliness that must be observed during ALL work on the fuel system Note Plug or cap all open ports with new plugs or new caps 1 Thoroughly clean the area around fuel manifold 12 Illustration 15 g037845...

Page 17: ...on Testing and Adjusting Cleanliness of Fuel System Components for de tailed information on the standards of cleanliness that must be observed during ALL work on the fuel system 1 Ensure that all port...

Page 18: ...luid penetration and burn hazards High pressure fuel spray may cause a fire hazard Failure to follow these inspection maintenance and service in structions may cause personal injury or death NOTICE En...

Page 19: ...emblies 9 Slide the locking tab for wiring harness assembly 15 into the unlocked position Disconnect wiring harness assembly 15 from crankshaft position sensor 16 10 Slide the locking tab for wiring h...

Page 20: ...12 from the electronic unit injector 27 21 Use Tooling B in order to disconnect fuel injection line 12 from fuel manifold 24 22 Remove fuel injection line 12 Discard the fuel injection lines 23 Use To...

Page 21: ...st be observed during ALL work on the fuel system Note The following procedure should be adopted in order to install the fuel injection lines when the electronic unit injectors or the fuel manifold ha...

Page 22: ...ion lines 10 Position clamp 22 onto fuel injection lines 12 and install clamp bolt 20 Tighten the bolt to a torque of 10 N m 89 lb in Note Ensure that the rubber separator is correctly installed aroun...

Page 23: ...locked position 26 Install cable straps to the wiring harness assembly in the relevant positions Ensure that the cable straps meet the OEM specifications 27 Install the OEM wiring harness assembly to...

Page 24: ...damaged Note Remove plugs and caps that were previously installed prior to assembly Illustration 30 g02717358 2 Ensure that the NRS exhaust cooler is free from restriction and external damage Ensure...

Page 25: ...efer to Operation and Maintenance Manual Cooling System Coolant Change for the correct procedure i06213414 Throttle Valve Intake Air Remove and Install Rear Facing Inlet Elbow Removal Procedure Illust...

Page 26: ...d Install for the correct procedure Illustration 33 g02906404 10 If necessary remove adaptor 12 and sealing washer 11 from elbow 1 Installation Procedure 1 Check all components for wear and damage If...

Page 27: ...reading Please click here and go back to our website Then you can download the complete manual instantly No waiting Have questions Please write to me All the problems will be answered within 12 hours...

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