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2-1

Brooks

®

 Models 0152/0154

Section 2 Installation

Installation and Operation Manual

X-SE-0152-0154-eng
Part Number: 541C052AAG
March, 2008

2-1 General

This section provides installation instructions for the Brooks

®

 Models 0152

and 0154 Gas and Liquid Mass Flow Secondary Electronics devices.

2-2 Receipt of Equipment

When the instrument is received, the outside packing case should be
checked for damage incurred during shipment. If the packing case is
damaged, the local carrier should be notified at once regarding his liability.
A report should be submitted to your nearest Product Service Department.

Brooks Instrument

407 W. Vine Street
P.O. Box 903
Hatfield, PA 19440 USA
Toll Free (888) 554-FLOW (3569)
Tel (215) 362-3700
Fax (215) 362-3745
E-mail: [email protected]
www.BrooksInstrument.com

Brooks Instrument

Brooks Instrument

Neonstraat 3

1-4-4 Kitasuna Koto-Ku

6718 WX Ede, Netherlands

Tokyo, 136-0073 Japan

P.O. Box 428

Tel  011-81-3-5633-7100

6710 BK Ede, Netherlands

Fax 011-81-3-5633-7101

Tel 31-318-549-300

Email: [email protected]

Fax 31-318-549-309
E-mail: [email protected]

Remove the envelope containing the packing list. Carefully remove the
instrument from the packing case. Make sure spare parts are not
discarded with the packing materials. Inspect for damaged or missing
parts.

2-3 Recommended Storage Practice

If intermediate or long-term storage of equipment is required, it is
recommended that the equipment be stored in accordance with the
following:

a.

Within the original shipping container.

b.

Stored in a sheltered area, preferably a warm, dry, heated warehouse.

c.

32°C (90°F)maximum,45°F (7°C) minimum.

d.

Relative humidity 45% nominal, 60% maximum, 25% minimum.
Upon removal from storage a visual inspection should be

conducted to verify the condition of equipment is "as received".

Summary of Contents for 0154

Page 1: ...tion and Operation Manual X SE 0152 0154 eng PartNumber 541C052AAG March 2008 Brooks Models 0152 0154 5 Gas and Liquid Mass Flow Secondary Electronics Brooks Model 0154 Four Channel Read Out Table Top...

Page 2: ...proper electrical and pressure sources To ensure proper performance use qualified personnel to install operate update program and maintain the product When replacement parts are required ensure that...

Page 3: ...and chemicals to medical devices analytical instrumentation semiconductor manufacturing and more The Brooks product you have just received is of the highest quality available offering superior perform...

Page 4: ...Installation and Operation Manual X SE 0152 0154 eng PartNumber 541C052AAG March 2008 Brooks Models 0152 0154 THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 5: ...sit Precautions 2 2 2 6 Removal from Storage 2 2 2 7 Dimensions of the Enclosures 2 2 2 8 Ventilation and Mounting Requirements 2 3 2 9 Cleaning Instructions 2 3 2 10 Cable Requirements 2 3 2 11 Conne...

Page 6: ...tte 1 4 1 4 Mounting of 1 2 19 Cassette into 19 Rack 1 4 1 5 Mounting of Panel Mount Unit with Dimensions for the Panel Cut Out 1 5 1 6 Electrical Configuration 1 6 2 1 Back Panel Layout 2 4 2 2 Main...

Page 7: ...neering units rather than full scale 1 5 Vdc or 4 20 mA I O cannot be used Each channel can be operated as master or slave or in an independent control mode Valve override functions are selectable In...

Page 8: ...int input and output signal up to 4 channels One 15 pin D connector for connecting remote valve override control function One 9 pin D connector for RS232 communication link to a PC Display reading Mod...

Page 9: ...152 0154 Section 1 Introduction Installation and Operation Manual X SE 0152 0154 eng Part Number 541C052AAG March 2008 Figure 1 1 Dimensions Table Top Models 0152 0154 Figure 1 2 Dimensions Panel Moun...

Page 10: ...Panel Mount Option Bracket Set The dimensions of the 1 2 19 cassette are cassette 3HE x 42TE using three different parts Table Top Option Table Top Housing 19 Rack Option 19 Rack Panel Mount Option Br...

Page 11: ...mber 541C052AAG March 2008 The panel mount option uses the cassette mounted into a panel using the panelmount bracket set The dimensions for the panel cutout and the mounting details are Figure 1 5 Mo...

Page 12: ...1 6 Brooks Models 0152 0154 Section 1 Introduction Installation and Operation Manual X SE 0152 0154 eng Part Number 541C052AAG March 2008 Figure 1 6 Electrical Configuration...

Page 13: ...eries 5850 5860 and Pressure Control series 5866 the following cables are available Via the Netherlands Length 3 m 9 84 ft part number 124Z236AAA Length 6 m 19 69 ft part number 124Z237AAA Length 12 m...

Page 14: ...th 10ft 3m part number 124Z907ZZZ Length 25ft 7m part number 124Z908ZZZ Length 50ft 15m part number 124Z909ZZZ 1 3 5 RS 232 Communication For connecting the Model 0152 0154 to a personal computer an R...

Page 15: ...Instrument Brooks Instrument Neonstraat 3 1 4 4 Kitasuna Koto Ku 6718 WX Ede Netherlands Tokyo 136 0073 Japan P O Box 428 Tel 011 81 3 5633 7100 6710 BK Ede Netherlands Fax 011 81 3 5633 7101 Tel 31 3...

Page 16: ...ax 011 81 3 5633 7101 Tel 31 318 549 300 Email BrooksAs EmersonProcess com Fax 31 318 549 309 E mail BrooksEu EmersonProcess com All flow instruments returned to Brooks requires completion of Form RPR...

Page 17: ...quirements For compliance with the EMC directive 89 336 EEC the equipment has to be installed with shielded signal cables which are overall completely screened with a shield of at least 80 Sub D conne...

Page 18: ...the instrument Remove the fuses by pulling out the fuse cartridge The fuses must be replaced by fuses meeting the following requirements Dimensions 5 x 20mm Current 2A T slow blow Voltage Suitable for...

Page 19: ...ination 24 Vdc and power ground 15 Vdc only combination 15 Vdc and 15 Vdc When applying non Brooks cables for use of Digital MFC M s incl MF on mA I O pin 3 and 5 should be shorted at the read out sid...

Page 20: ...hannel 4 11 Input Remote setpoint Volt channel 3 12 nc nc 13 Input Remote setpoint Volt channel 4 14 Flow ground channel 1 15 Input Remote setpoint mA channel 1 16 Flow ground channel 2 17 Input Remot...

Page 21: ...otentiometers is necessary The microprocessor board uses 0 5 Vdc signals internally As a result Flow or Pressure inputs other than 0 5 Vdc are first converted by the optional I O board from either 0 1...

Page 22: ...before installing the optional I O board 2 X denotes the channel number to which the jumper relates eg for channel 1 X 1 3 For i series 2 3 For Flomega and pressure series 1 2 For digital series 1 2...

Page 23: ...the Enter key If the confirmation takes too long after a change of any setting the display will return automatically to its flow read out function The only exception to this rule are adjustments in th...

Page 24: ...all changed settings For example confirmation of selected setpoint value master channel blending remote or local valve function valve control certain menu selections display layout or engineering unit...

Page 25: ...ing the Active Channel On the display the flow information of the different channels is displayed After power up channel 1 is always active This is indicated on the display by an character after the c...

Page 26: ...row up down keys change the setpoint in steps of 2 of full scale The single arrow up and down keys change the setpoint in steps of 0 1 of full scale The setpoint after power up is determined in the Se...

Page 27: ...master NOTE The flow of the slave channel is determined by the flow of the master channel and therefore the setpoint value of the slave may not correspond with the current flow or pressure at the slav...

Page 28: ...ter confirmation with Enter the following is displayed V opens the valve to purge the system V closes the valve and shuts off the flow After confirmation of V0 the Valve Override function will be disa...

Page 29: ...he controller is Remote controlled When using Volt I O it is possible to view the flowrate at the display during remote control When using mA I O this is not possible The remote function will be activ...

Page 30: ...le to represent the setpoint or flow All available engineering units are given in Appendix A After activation of Change Eng Units the following screen is displayed The engineering units per channel ar...

Page 31: ...9 999 as a maximum Display Format As shown in the Full Scale Value screen it is possible to change the amount of decimal places on the display This can be done in the menu selection Display format Whe...

Page 32: ...his case the Enter button can be used to change the change engineering unit to a time related unit Menu Leave the totalizer display function If totalizer is active running mode this is noticed on the...

Page 33: ...oint Adjusting one of these alarms is done in three steps Step 1 select the line of the alarm by using the up and down buttons Step 2 press Enter and select alarm ON or OFF by using the up and down bu...

Page 34: ...1 and 2 are selected for 0 5 volts or 0 20 mA channel 3 and 4 are selected for 1 5 Volts or 4 20 mA Input Output range selection In this software version change the Input Output is selectable for a ra...

Page 35: ...file is a LLB format Both application versions handle the full capacity to control the connected devices The available parameters to be used for controlling the connected devices are setpoint flow and...

Page 36: ...4 2 Brooks Models 0152 0154 Section 4 Operation Via Personal Computer Installation and Operation Manual X SE 0152 0154 eng Part Number 541C052AAG March 2008 Figure 4 2 Testpoint...

Page 37: ...min mls h mln s mln min mln hl s l min l h ls s ls min ls h ln s ln min ln h cm 3 s cm 3 min cm 3 h cm 3s s cm 3s min cm 3s h cm 3n s cm 3n min cm 3n h m 3 s m 3 min m 3 h m 3s s m 3s min m 3s h m 3n...

Page 38: ...A 2 Brooks Models 0152 0154 Appendix A Engineering Units Installation and Operation Manual X SE 0152 0154 eng Part Number 541C052AAG March 2008 THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 39: ...unit 20 l min 100 Full Scale Determination of entered setpoint 50 Blending ratio is 5 10 bar bar Setpoint slave 5 x 15 bar 75 bar Example 1 Master channel flow is 80 l min Slave channel flow has to b...

Page 40: ...B 2 Brooks Models 0152 0154 Appendix B Blending Examples Installation and Operation Manual X SE 0152 0154 eng Part Number 541C052AAG March 2008 THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 41: ...venlig hilsen Deutsch Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Subject Nachtrag zur Bedienungsanleitung Referenz CE Zertifizierung f r Massedurchflu ger te Datum Januar 1996 Nach er...

Page 42: ...Please refer to the enclosed Instruction Manual Espa ol Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Asunto Addendum al Manual de Instrucciones Referencia Certificaci n CE de los Equipo...

Page 43: ...il portant le label CE Qualit du c ble des presse toupes et des connecteurs Brooks fournit des c bles de haute qualit r pondant aux sp cifications de la certification CE Si vous approvisionnez vous m...

Page 44: ...aad van 100 om te voldoen aan de CE certificering Het scherm moet worden verbonden met aarde Voor pin configuraties a u b verwijzen wij naar het bijgesloten instruktie handboek Hoogachtend Italiano Br...

Page 45: ...sk jord p riktig pinne i pluggen for m te CE sertifiseringskrav For tilkobling av medleverte plugger vennligst se h ndboken som h rer til utstyret Vennlig hilsen Portugu s Brooks Instrument 407 West V...

Page 46: ...a maadoitettu Nastojen liitt minen katso liitteen oleva manuaali Yst v llisin terveisin Svensk Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Subject Addendum to the Instruction Manual Ref...

Page 47: ...Brooks Models 0152 0154 Installation and Operation Manual X SE 0152 0154 eng Part Number 541C052AAG March 2008 THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 48: ...PORT Brooks Instrument provides sales and service facilities around the world ensuring quick delivery from local stock timely repairs and locally based sales and service facilities Our dedicated flow...

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