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18

CHIMNEY CLEANING

a. Creosote 

Formation 

– When any wood is burned slowly, it produces tar and other organic vapors, which combine with expelled 

moisture to form creosote. The creosote vapors condense in the relatively cool chimney 

fl

 ue or a newly started 

fi

 re or from a 

slow-burning 

fi

 re. As a result, creosote residue accumulates on the 

fl

 ue lining. When ignited, this creosote makes an extremely hot 

fi

 re, which may damage the chimney or even destroy the house. Despite their high ef

fi

 ciency, pellet stoves can accumulate creo-

sote under certain conditions.

b.  Soot and Fly Ash: Formation and Need for Remova

l - The products of combustion will contain small particles of 

fl

 y ash.  The 

fl

 y ash will collect in the exhaust venting system and restrict the 

fl

 ow of the 

fl

 ue gases.  Incomplete combustion, such as occurs 

during startup, shutdown, or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust 
venting system.  The exhaust venting system should be inspected at least once every year or ton of pellets burned to determine if 
cleaning is necessary.

c.  Inspection and Removal 

– The chimney connector and chimney should be inspected annually or per ton to determine if a 

creosote or 

fl

 y ash build-up has occurred. If creosote has accumulated, it should be removed to reduce the risk of a chimney 

fi

 re. 

Inspect the system at the stove connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is 
important to check the chimney from the top as well as from the bottom.

 
The creosote should be removed with a brush speci

fi

 cally designed for the type of chimney in use. A quali

fi

 ed chimney sweep can per-

form this service. It is also recommended that before each heating season the entire system be professionally inspected, cleaned and, 
if necessary, repaired.
To clean the chimney, detach the vent at the combustion blower transition where it is attached to the blower.

RECOMMENDED MAINTENANCE SCHEDULE

Use this as a guide under average-use conditions. Gasket around door and door glass should be inspected and repaired or replaced 
when necessary. (See

 “REPLACEMENT PARTS”

)

REMOVAL AND REPLACEMENT OF BROKEN DOOR GLASS

While wearing leather gloves (or any other gloves suitable for handling broken glass), carefully remove any loose pieces of glass from 
the doorframe. Dispose of all broken glass properly. Return the damaged door to your dealer for repair or replacement. This unit’s door 
uses a 5/8” diameter rope gasket.

Neither the appliance owner nor any other unauthorized person(s) should replace the door glass. An authorized dealer must perform all 
repairs involving door glass.

Daily

Weekly

Annually or per Ton

Burn Pot

Stirred

Emptied

Glass

Wiped

Cleaned

Combustion Chamber

Brushed

Ashes

Emptid

Interior Chambers

Vacuumed

Heat Exchange Tubes

Two passes

Combustion Blower Blades

Vacuumed/Brushed

Convection Blower Impeller

Vacuumed/Brushed

Vent System

Cleaned

Gaskets

Inspected

Hopper (end of season)

Emptied and Vacuumed

MAINTENANCE

MAINTENANCE

Summary of Contents for Classic Cast SPC4000

Page 1: ...ty damage bodily injury or even death Save these instructions PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED Breckwell 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 www b...

Page 2: ...allation to determine the need to obtain a permit This appliance is designed specifically for use only with pelletized wood It is designed for residential installa tion according to current national a...

Page 3: ...n a room without air conditioning or in an area where direct sunlight can shine on the unit it is possible this can cause the temperature of the stove to rise to operational levels one of the sensors...

Page 4: ...COMBINE TO HAVE A MINIMUM INSULATIVE RATING OF R1 NOTE ceramic tile or any tile requires a continuous sheet beneath to prevent the possibility of embers falling through to the combustible floor if cr...

Page 5: ...the instructions provided by the vent manufacturer especially when passing through a wall ceiling or roof This is a pressurized exhaust system We suggest sealing all vent connec tor joints with 500 F...

Page 6: ...sition of hole in wall directly behind stove exhaust vent refer to figure 4 3 Always maintain 3 clearance from combustible materials 4 Install L Vent wall thimble per L Vent manufacturer s instruction...

Page 7: ...ll firestop spacer 2 After lining up for hole in roof cut either around or square hole in roof always 3 larger all the way around pipe Install upper edge and sides of flashing under roofing materials...

Page 8: ...of the hole where the pipe is to pierce the mason ry chimney 2 It will be necessary to break out the masonry around the location of the pipe center mark Use a 4 inch diameter hole for 3 inch pipe and...

Page 9: ...ct with any hot part of the stove SPECIAL MOBIL HOME REQUIREMENTS WARNING DO NOT INSTALL IN A SLEEPING ROOM NOTE Installation should be in accordance with the Manufactured Home and Safety Standard HUD...

Page 10: ...turn to its original setting based on the Feed Rate Advance setting d RESET TRIM Different size and quality pellet fuel may require adjustment of the 1 feed setting on the Feed Rate Advance bar graph...

Page 11: ...pellets The stove s performance depends heavily on the quality of your pellet fuel Avoid pellet brands that display these characteristics a Excess Fines Fines is a term describing crushed pellets or l...

Page 12: ...rect combustion air will reduce the frequency of cleaning your glass door and prevent the rapid buildup of creosote inside your stove and chimney You should adjust the damper based on the fire s appea...

Page 13: ...ax paper can be rubbed on the sidewalls and bottom of the hopper b Cleaning heat exchanger tubes see instructions in CLEANING c Scrape ashes from burnpot SHUTDOWN PROCEDURE Turning your stove off is a...

Page 14: ...i Maintain proper ventilation It is important that adequate oxygen be supplied to the fire for the combustion process Modern houses are often so well insulated that it may become necessary to open a...

Page 15: ...N section of this owner s manual HIGH LOW THERMOSTAT MODE USE THIS MODE ONLY IF YOU CONNECT A THERMOSTAT When engaged in this mode the stove will automatically switch between two settings When warm en...

Page 16: ...nd empty ash bin see Figure 18 by unscrewing the two knobs on the front of it and pulling it straight out Dispose of ashes properly See ASH REMOVAL above g Replace ash bin making sure to tighten the k...

Page 17: ...NTIL YOU ARE FAMILIAR WITH HOW ASHES AND CREO SOTE ACCUMULATE WITH YOUR OPERATING PRACTICES Use the small wire brush to also clean the inside of the chamber walls above the access doors BLOWERS DANGER...

Page 18: ...oler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top as well as from the bottom The creosote should be removed with a brush specifically designed...

Page 19: ...rly latched and the gasket is sealing good If the stove has just a small hole for the ashes to fall through under the burnpot make sure the slider plate is in place to seal off the firebox floor 4 Ven...

Page 20: ...ut of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of dam...

Page 21: ...the voltage going to the igniter during startup It should be a full current If the voltage is lower than full current check the wiring If the wiring checks out good the board is bad SMOKE SMELL COMIN...

Page 22: ...nto the metal that could have caused a jam 5 Loose wire or connector Check all wires and connectors that connector to the auger motor high limit switch and the Molex connector 6 Bad control board If t...

Page 23: ...M should be approximately 3000 RPM 9 Bad Pellets Applies to GLASS SOOT S UP AT A VERY FAST RATE Only The brand of pellets or the batch of pellets that are being used may be of poor quality If possible...

Page 24: ...24 ELECTRICAL DIAGRAM ELECTRICAL DIAGRAM...

Page 25: ...OT Circuit Board Control Panel A E 101 Combustion Blower A E 027J Convection Blower A E 033A Rope Gasket 88066 Door Glass C D 031 Ignitor Cartridge 80607 Thermodisc 60T21 Low Limit 80610 Thermodisc Hi...

Page 26: ...attached to the stove When ordering repair parts always give the following information as shown in this list 1 The part number _______________________ 2 The part description ____________________ 3 Th...

Page 27: ...on for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new USSC appliance _______ I have read the owner s...

Page 28: ...CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE...

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