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GLASS “SOOT’S” UP AT A VERY FAST RATE

• 

FLAME IS LAZY, DARK, AND HAS BLACK TIPS

• 

AFTER STOVE HAS BEEN ON FOR A WHILE, THE BURNPOT OVERFILLS

Possible Causes:

Possible Remedies:

1. 

Stove or vent pipe is dirty, which 

                restricts air

fl

ow through the burnpot.

Follow all cleaning procedure in the maintenance 
section of the owner’s manual.

2. 

Vent pipe installed improperly.

Check to make sure the vent pipe has been installed 
according to the criteria in the owner’s manual.

3. 

Air damper is set too far in (closed) for a higher setting.

Pull the damper knob farther out away from the side 
of the stove and try to burn the unit again.

4. 

Burnpot holes are blocked.

Remove the burnpot and thoroughly clean it.

5. 

Air damper is broken.

Visually inspect the damper assembly.  Make sure the 
damper plate is attached to the damper rod.  When the 
damper rod is moved the plate should move with it.

6. 

Blockage in air intake pipe.

Visually inspect the air intake pipe that leads 
into the burnpot for foreign material.

7. 

Circuit board malfunction.

Time the fuel feed light at each setting (after the 
stove has completed the startup cycle).  Make 
sure the times match the auger timing chart.  If the 
auger motor runs constantly, the board is bad.

8. 

Combustion blower is not spinning fast enough.

Test the RPM on the blower after the blades have been 
cleaned.  The RPM should be approximately 3000 RPM.

9. Bad 

Pellets

               (Applies to GLASS “SOOT’S” UP 
AT A VERY FAST RATE Only) 

The brand of pellets or the batch of pellets that are being used 
may be of poor quality.  If possible, try a different brand of 
pellets.  You might also want to try a brand that is made from 
a different type of wood (softwood vs. hardwood).  Different 
woods have different characteristics when being burned.

10. 

The trim setting on the low feed rate is to low

                (Applies to GLASS “SOOT’S” UP 
AT A VERY FAST RATE Only)

Use the “Reset Trim” button to increase the low feed rate 
setting.  If the 1 & 3 are on, the stove is currently on the 
lowest setting.  If only the 1 light is on, the stove is in the 
default (medium) setting.  If the 1 & 4 lights are on, the 
stove is in the high trim setting for the low feed rate.  If the 
stove is being burned on one of the two lower settings, 
advance to the next trim setting and try burning the stove.

TROUBLESHOOTING GUIDE

TROUBLESHOOTING GUIDE

DIGITAL CIRCUIT BOARD TIMING RATES

Heat Level Setting

Your Furnace

1 & 3

1.4 seconds

1

2 seconds

1 & 4

2.5 seconds

2

4 seconds

3

7 seconds

4

9 seconds

Total Cycle Time

14.5 seconds

SMOKE SMELL OR SOOT BUILD-UP

Because it is a wood-burning device, your stove may emit a faint wood-burning odor. If this increases beyond normal, or if you notice 
any soot build-up on walls or furniture, check your exhaust system carefully for leaks. All joints should be properly sealed. Also clean 
your stove, following instructions in 

“MAINTENANCE”

. If problem persists, contact your dealer.

Summary of Contents for Classic Cast SPC4000

Page 1: ...ty damage bodily injury or even death Save these instructions PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED Breckwell 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 www b...

Page 2: ...allation to determine the need to obtain a permit This appliance is designed specifically for use only with pelletized wood It is designed for residential installa tion according to current national a...

Page 3: ...n a room without air conditioning or in an area where direct sunlight can shine on the unit it is possible this can cause the temperature of the stove to rise to operational levels one of the sensors...

Page 4: ...COMBINE TO HAVE A MINIMUM INSULATIVE RATING OF R1 NOTE ceramic tile or any tile requires a continuous sheet beneath to prevent the possibility of embers falling through to the combustible floor if cr...

Page 5: ...the instructions provided by the vent manufacturer especially when passing through a wall ceiling or roof This is a pressurized exhaust system We suggest sealing all vent connec tor joints with 500 F...

Page 6: ...sition of hole in wall directly behind stove exhaust vent refer to figure 4 3 Always maintain 3 clearance from combustible materials 4 Install L Vent wall thimble per L Vent manufacturer s instruction...

Page 7: ...ll firestop spacer 2 After lining up for hole in roof cut either around or square hole in roof always 3 larger all the way around pipe Install upper edge and sides of flashing under roofing materials...

Page 8: ...of the hole where the pipe is to pierce the mason ry chimney 2 It will be necessary to break out the masonry around the location of the pipe center mark Use a 4 inch diameter hole for 3 inch pipe and...

Page 9: ...ct with any hot part of the stove SPECIAL MOBIL HOME REQUIREMENTS WARNING DO NOT INSTALL IN A SLEEPING ROOM NOTE Installation should be in accordance with the Manufactured Home and Safety Standard HUD...

Page 10: ...turn to its original setting based on the Feed Rate Advance setting d RESET TRIM Different size and quality pellet fuel may require adjustment of the 1 feed setting on the Feed Rate Advance bar graph...

Page 11: ...pellets The stove s performance depends heavily on the quality of your pellet fuel Avoid pellet brands that display these characteristics a Excess Fines Fines is a term describing crushed pellets or l...

Page 12: ...rect combustion air will reduce the frequency of cleaning your glass door and prevent the rapid buildup of creosote inside your stove and chimney You should adjust the damper based on the fire s appea...

Page 13: ...ax paper can be rubbed on the sidewalls and bottom of the hopper b Cleaning heat exchanger tubes see instructions in CLEANING c Scrape ashes from burnpot SHUTDOWN PROCEDURE Turning your stove off is a...

Page 14: ...i Maintain proper ventilation It is important that adequate oxygen be supplied to the fire for the combustion process Modern houses are often so well insulated that it may become necessary to open a...

Page 15: ...N section of this owner s manual HIGH LOW THERMOSTAT MODE USE THIS MODE ONLY IF YOU CONNECT A THERMOSTAT When engaged in this mode the stove will automatically switch between two settings When warm en...

Page 16: ...nd empty ash bin see Figure 18 by unscrewing the two knobs on the front of it and pulling it straight out Dispose of ashes properly See ASH REMOVAL above g Replace ash bin making sure to tighten the k...

Page 17: ...NTIL YOU ARE FAMILIAR WITH HOW ASHES AND CREO SOTE ACCUMULATE WITH YOUR OPERATING PRACTICES Use the small wire brush to also clean the inside of the chamber walls above the access doors BLOWERS DANGER...

Page 18: ...oler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top as well as from the bottom The creosote should be removed with a brush specifically designed...

Page 19: ...rly latched and the gasket is sealing good If the stove has just a small hole for the ashes to fall through under the burnpot make sure the slider plate is in place to seal off the firebox floor 4 Ven...

Page 20: ...ut of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of dam...

Page 21: ...the voltage going to the igniter during startup It should be a full current If the voltage is lower than full current check the wiring If the wiring checks out good the board is bad SMOKE SMELL COMIN...

Page 22: ...nto the metal that could have caused a jam 5 Loose wire or connector Check all wires and connectors that connector to the auger motor high limit switch and the Molex connector 6 Bad control board If t...

Page 23: ...M should be approximately 3000 RPM 9 Bad Pellets Applies to GLASS SOOT S UP AT A VERY FAST RATE Only The brand of pellets or the batch of pellets that are being used may be of poor quality If possible...

Page 24: ...24 ELECTRICAL DIAGRAM ELECTRICAL DIAGRAM...

Page 25: ...OT Circuit Board Control Panel A E 101 Combustion Blower A E 027J Convection Blower A E 033A Rope Gasket 88066 Door Glass C D 031 Ignitor Cartridge 80607 Thermodisc 60T21 Low Limit 80610 Thermodisc Hi...

Page 26: ...attached to the stove When ordering repair parts always give the following information as shown in this list 1 The part number _______________________ 2 The part description ____________________ 3 Th...

Page 27: ...on for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new USSC appliance _______ I have read the owner s...

Page 28: ...CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE...

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