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10

PANEL CONTROLS

 (See Figure 12)

The blowers and automatic fuel supply are controlled from a panel on the left-hand side of the 
furnace. The control panel functions are as follows.

a. ON/OFF 

SWITCH

• 

When pushed the stove will automatically ignite. No other 

fi

 restarter is necessary. The 

igniter will stay on for at least 10 and up to 15 minutes, depending on when Proof of Fire is 
reached. The 

fi

 re should start in about 5 minutes.

• 

The green light located above the On/Off button (in the On/Off box) will 

fl

 ash during the 

ignition start-up period. (See 

fi

 gure 12)

• 

The Feed Rate Advance is inoperable during the ignition start period. When the red light 
continuously stays on the Feed Rate Advance can be adjusted to achieve the desired heat 
output.

NOTE:

 If the stove has been shut off, and you want to re-start it while it is still warm, the “on/off” 

button must be held down for 2 seconds.

 b. 

FUEL FEED SWITCH

• 

When the “Fuel Feed” button is pushed and held down the stove will feed pellets continu-
ously into the burnpot.

• 

While the stove’s auger system is feeding pellets the amber light (in the “Fuel Feed” box) 
will be on. (See 

fi

 gure 12)

CAUTION: 

DO NOT USE THIS CONTROL DURING NORMAL OPERATION BECAUSE IT 

COULD SMOTHER THE FIRE AND LEAD TO A DANGEROUS SITUATION.

c. 

HIGH FAN SWITCH

• 

The room air fan speed varies directly with the feed rate. The “HIGH FAN” switch overrides 
this variable speed function. It will set the room air blower speed to high at any feed rate 
setting.

• 

When the “HIGH FAN” button is pushed the room air fan will switch to its highest setting.

• 

When this button is pushed again the room air fan will return to its original setting based on 
the Feed Rate Advance setting.

d. RESET 

TRIM

Different size and quality pellet fuel may require adjustment of the “1” feed setting on the Feed 
Rate Advance bar graph. This is usually a one-time adjustment based on the fuel you are using. 
The “RESET TRIM” button when adjusted will allow for 3 different feed rate settings for the #1 feed setting only. To adjust simply push 
the “RESET TRIM” button while the stove is operating at setting “1” and watch the bar graph.

• 

When the “1” and “3” lights are illuminated on the bar graph the low feed rate is at its “lowest”   setting. (approx. 0.9 pounds per 
hour)

• 

When the “1” light is illuminated on the bar graph the low feed rate is at its “normal” setting.

• 

When the “1” & “4” lights are illuminated on the bar graph the low feed rate is at its “highest” setting.

NOTE:

 When the stove is set on “1” the “reset trim” values will be shown on the Feed Rate Advance bar graph. For example if the Re-

set Trim is set to its lowest setting every time the stove is set to low the “1” and “3” lights will be illuminated on the bar graph.

e. HEAT 

LEVEL 

ADVANCE

• 

This button when pushed will set the pellet feed rate, hence the heat output of your stove. The levels of heat output will incremen-
tally change on the bar graph starting from level “1” to “4”.

NOTE:

 When dropping more than 2 heat level settings (i.e. 4 to 1) push the ‘High Fan’ button and allow the room air fan to run at that 

setting for at least 5 minutes to prevent the stove from tripping the high temp thermodisk. If the high temp thermodisk does trip see 

“SAFETY FEATURES”

.

CAUTION:

 THE “4” SETTING IS DESIGNED FOR TEMPORARY USE ONLY. IF USED FOR EXTENDED PERIODS, IT CAN SHORT-

EN THE LIFE EXPECTANCY OF THE UNITS COMPONENTS. AVOID USE AT THIS SETTING FOR MORE THAN ONE HOUR AT A 
TIME.

OPERATION

OPERATION

5

FIGURE 12

Summary of Contents for Classic Cast SPC4000

Page 1: ...ty damage bodily injury or even death Save these instructions PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED Breckwell 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 www b...

Page 2: ...allation to determine the need to obtain a permit This appliance is designed specifically for use only with pelletized wood It is designed for residential installa tion according to current national a...

Page 3: ...n a room without air conditioning or in an area where direct sunlight can shine on the unit it is possible this can cause the temperature of the stove to rise to operational levels one of the sensors...

Page 4: ...COMBINE TO HAVE A MINIMUM INSULATIVE RATING OF R1 NOTE ceramic tile or any tile requires a continuous sheet beneath to prevent the possibility of embers falling through to the combustible floor if cr...

Page 5: ...the instructions provided by the vent manufacturer especially when passing through a wall ceiling or roof This is a pressurized exhaust system We suggest sealing all vent connec tor joints with 500 F...

Page 6: ...sition of hole in wall directly behind stove exhaust vent refer to figure 4 3 Always maintain 3 clearance from combustible materials 4 Install L Vent wall thimble per L Vent manufacturer s instruction...

Page 7: ...ll firestop spacer 2 After lining up for hole in roof cut either around or square hole in roof always 3 larger all the way around pipe Install upper edge and sides of flashing under roofing materials...

Page 8: ...of the hole where the pipe is to pierce the mason ry chimney 2 It will be necessary to break out the masonry around the location of the pipe center mark Use a 4 inch diameter hole for 3 inch pipe and...

Page 9: ...ct with any hot part of the stove SPECIAL MOBIL HOME REQUIREMENTS WARNING DO NOT INSTALL IN A SLEEPING ROOM NOTE Installation should be in accordance with the Manufactured Home and Safety Standard HUD...

Page 10: ...turn to its original setting based on the Feed Rate Advance setting d RESET TRIM Different size and quality pellet fuel may require adjustment of the 1 feed setting on the Feed Rate Advance bar graph...

Page 11: ...pellets The stove s performance depends heavily on the quality of your pellet fuel Avoid pellet brands that display these characteristics a Excess Fines Fines is a term describing crushed pellets or l...

Page 12: ...rect combustion air will reduce the frequency of cleaning your glass door and prevent the rapid buildup of creosote inside your stove and chimney You should adjust the damper based on the fire s appea...

Page 13: ...ax paper can be rubbed on the sidewalls and bottom of the hopper b Cleaning heat exchanger tubes see instructions in CLEANING c Scrape ashes from burnpot SHUTDOWN PROCEDURE Turning your stove off is a...

Page 14: ...i Maintain proper ventilation It is important that adequate oxygen be supplied to the fire for the combustion process Modern houses are often so well insulated that it may become necessary to open a...

Page 15: ...N section of this owner s manual HIGH LOW THERMOSTAT MODE USE THIS MODE ONLY IF YOU CONNECT A THERMOSTAT When engaged in this mode the stove will automatically switch between two settings When warm en...

Page 16: ...nd empty ash bin see Figure 18 by unscrewing the two knobs on the front of it and pulling it straight out Dispose of ashes properly See ASH REMOVAL above g Replace ash bin making sure to tighten the k...

Page 17: ...NTIL YOU ARE FAMILIAR WITH HOW ASHES AND CREO SOTE ACCUMULATE WITH YOUR OPERATING PRACTICES Use the small wire brush to also clean the inside of the chamber walls above the access doors BLOWERS DANGER...

Page 18: ...oler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top as well as from the bottom The creosote should be removed with a brush specifically designed...

Page 19: ...rly latched and the gasket is sealing good If the stove has just a small hole for the ashes to fall through under the burnpot make sure the slider plate is in place to seal off the firebox floor 4 Ven...

Page 20: ...ut of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of dam...

Page 21: ...the voltage going to the igniter during startup It should be a full current If the voltage is lower than full current check the wiring If the wiring checks out good the board is bad SMOKE SMELL COMIN...

Page 22: ...nto the metal that could have caused a jam 5 Loose wire or connector Check all wires and connectors that connector to the auger motor high limit switch and the Molex connector 6 Bad control board If t...

Page 23: ...M should be approximately 3000 RPM 9 Bad Pellets Applies to GLASS SOOT S UP AT A VERY FAST RATE Only The brand of pellets or the batch of pellets that are being used may be of poor quality If possible...

Page 24: ...24 ELECTRICAL DIAGRAM ELECTRICAL DIAGRAM...

Page 25: ...OT Circuit Board Control Panel A E 101 Combustion Blower A E 027J Convection Blower A E 033A Rope Gasket 88066 Door Glass C D 031 Ignitor Cartridge 80607 Thermodisc 60T21 Low Limit 80610 Thermodisc Hi...

Page 26: ...attached to the stove When ordering repair parts always give the following information as shown in this list 1 The part number _______________________ 2 The part description ____________________ 3 Th...

Page 27: ...on for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new USSC appliance _______ I have read the owner s...

Page 28: ...CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE...

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