Breckwell Classic Cast SPC4000 Owner'S Manual Download Page 19

19

When your stove acts out of the ordinary, the 

fi

 rst reaction is to call for help. This guide may save time and money by enabling you to 

solve simple problems yourself. Problems encountered are often the result of only 

fi

 ve factors: 1) poor fuel; 2) poor operation or mainte-

nance; 3) poor installation; 4) component failure; 5) factory defect. You can usually solve those problems related to 1 and 2. Your dealer 
can solve problems relating to 3, 4 and 5. Refer to diagrams on page 17 to help locate indicated parts.

For the sake of troubleshooting and using this guide to assist you, you should look at your heat level setting to see which 
light is 

fl

 ashing.  

** CAUTION – UNPLUG THE STOVE FROM ALL POWER PRIOR TO ATTEMPTING TO SERVICE THE UNIT!  **

STOVE SHUTS OFF AND THE # 2 LIGHT FLASHES

Possible Causes:

Possible Remedies:

 (Unplug stove 

fi

rst when possible)

1. Air

fl

ow switch hose or stove 

attachment pipes for hose are blocked.

Unhook air hose from the air switch and blow through it.  If 
air 

fl

ows freely, the hose and tube are 

fi

ne.  If air will not 

fl

ow 

throw the hose, use a wire coat hanger to clear the blockage.

2. 

The air inlet, burnpot, interior combustion 

air chambers, combustion blower, or exhaust pipe 
are blocked with ash or foreign material.

Follow all cleaning procedures in the maintenance 
section of the owner’s manual.

3. The 

fi

rebox is not properly sealed.

Make sure the door is closed and that the gasket is in good 
shape.  If the ash door has a latch, make sure the ash door is 
properly latched and the gasket is sealing good.  If the stove has 
just a small hole for the ashes to fall through under the burnpot, 
make sure the slider plate is in place to seal off the 

fi

rebox 

fl

oor.

4. 

Vent pipe is incorrectly installed.

Check to make sure vent pipe installation 
meets criteria in owner’s manual.

5. The 

air

fl

ow switch wire connections are bad.

Check the connectors that attach the gray wires to the air switch.

6.. 6. 

The gray wires are pulled loose at the 

Molex connector on the wiring harness

Check to see if the gray wires are loose at the Molex connector.

7. 

Combustion blower failure.

With the stove on, check to see if the combustion blower is 
running.  If it is not, you will need to check for power going 
to the combustion blower.  It should be a full current.  If 
there is power, the blower is bad.  If there is not, see #8.

8. 

Control board not sending power to combustion blower.

If there is no current going to the combustion blower, 
check all wire connections.  If all wires are properly 
connected, you have a bad control board.

9. 

Control board not sending power to air switch.

There should be a 5-volt current (approximately) going to 
the air switch after the stove has been on for 30 seconds.

10. 

Air switch has failed (very rare).

To test the air switch, you will need to disconnect the air 
hose from the body of the stove.  With the other end still 
attached to the air switch, very gently suck on the loose end 
of the hose (you may want to remove the hose entirely off 
the stove and the air switch 

fi

rst and make sure it is clear).  If 

you hear a click, the air switch is working.  BE CAREFUL, 
TOO MUCH VACUUM CAN DAMAGE THE AIR SWITCH.

TROUBLESHOOTING GUIDE

TROUBLESHOOTING GUIDE

Summary of Contents for Classic Cast SPC4000

Page 1: ...ty damage bodily injury or even death Save these instructions PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED Breckwell 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 www b...

Page 2: ...allation to determine the need to obtain a permit This appliance is designed specifically for use only with pelletized wood It is designed for residential installa tion according to current national a...

Page 3: ...n a room without air conditioning or in an area where direct sunlight can shine on the unit it is possible this can cause the temperature of the stove to rise to operational levels one of the sensors...

Page 4: ...COMBINE TO HAVE A MINIMUM INSULATIVE RATING OF R1 NOTE ceramic tile or any tile requires a continuous sheet beneath to prevent the possibility of embers falling through to the combustible floor if cr...

Page 5: ...the instructions provided by the vent manufacturer especially when passing through a wall ceiling or roof This is a pressurized exhaust system We suggest sealing all vent connec tor joints with 500 F...

Page 6: ...sition of hole in wall directly behind stove exhaust vent refer to figure 4 3 Always maintain 3 clearance from combustible materials 4 Install L Vent wall thimble per L Vent manufacturer s instruction...

Page 7: ...ll firestop spacer 2 After lining up for hole in roof cut either around or square hole in roof always 3 larger all the way around pipe Install upper edge and sides of flashing under roofing materials...

Page 8: ...of the hole where the pipe is to pierce the mason ry chimney 2 It will be necessary to break out the masonry around the location of the pipe center mark Use a 4 inch diameter hole for 3 inch pipe and...

Page 9: ...ct with any hot part of the stove SPECIAL MOBIL HOME REQUIREMENTS WARNING DO NOT INSTALL IN A SLEEPING ROOM NOTE Installation should be in accordance with the Manufactured Home and Safety Standard HUD...

Page 10: ...turn to its original setting based on the Feed Rate Advance setting d RESET TRIM Different size and quality pellet fuel may require adjustment of the 1 feed setting on the Feed Rate Advance bar graph...

Page 11: ...pellets The stove s performance depends heavily on the quality of your pellet fuel Avoid pellet brands that display these characteristics a Excess Fines Fines is a term describing crushed pellets or l...

Page 12: ...rect combustion air will reduce the frequency of cleaning your glass door and prevent the rapid buildup of creosote inside your stove and chimney You should adjust the damper based on the fire s appea...

Page 13: ...ax paper can be rubbed on the sidewalls and bottom of the hopper b Cleaning heat exchanger tubes see instructions in CLEANING c Scrape ashes from burnpot SHUTDOWN PROCEDURE Turning your stove off is a...

Page 14: ...i Maintain proper ventilation It is important that adequate oxygen be supplied to the fire for the combustion process Modern houses are often so well insulated that it may become necessary to open a...

Page 15: ...N section of this owner s manual HIGH LOW THERMOSTAT MODE USE THIS MODE ONLY IF YOU CONNECT A THERMOSTAT When engaged in this mode the stove will automatically switch between two settings When warm en...

Page 16: ...nd empty ash bin see Figure 18 by unscrewing the two knobs on the front of it and pulling it straight out Dispose of ashes properly See ASH REMOVAL above g Replace ash bin making sure to tighten the k...

Page 17: ...NTIL YOU ARE FAMILIAR WITH HOW ASHES AND CREO SOTE ACCUMULATE WITH YOUR OPERATING PRACTICES Use the small wire brush to also clean the inside of the chamber walls above the access doors BLOWERS DANGER...

Page 18: ...oler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top as well as from the bottom The creosote should be removed with a brush specifically designed...

Page 19: ...rly latched and the gasket is sealing good If the stove has just a small hole for the ashes to fall through under the burnpot make sure the slider plate is in place to seal off the firebox floor 4 Ven...

Page 20: ...ut of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of dam...

Page 21: ...the voltage going to the igniter during startup It should be a full current If the voltage is lower than full current check the wiring If the wiring checks out good the board is bad SMOKE SMELL COMIN...

Page 22: ...nto the metal that could have caused a jam 5 Loose wire or connector Check all wires and connectors that connector to the auger motor high limit switch and the Molex connector 6 Bad control board If t...

Page 23: ...M should be approximately 3000 RPM 9 Bad Pellets Applies to GLASS SOOT S UP AT A VERY FAST RATE Only The brand of pellets or the batch of pellets that are being used may be of poor quality If possible...

Page 24: ...24 ELECTRICAL DIAGRAM ELECTRICAL DIAGRAM...

Page 25: ...OT Circuit Board Control Panel A E 101 Combustion Blower A E 027J Convection Blower A E 033A Rope Gasket 88066 Door Glass C D 031 Ignitor Cartridge 80607 Thermodisc 60T21 Low Limit 80610 Thermodisc Hi...

Page 26: ...attached to the stove When ordering repair parts always give the following information as shown in this list 1 The part number _______________________ 2 The part description ____________________ 3 Th...

Page 27: ...on for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new USSC appliance _______ I have read the owner s...

Page 28: ...CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE...

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