Breckwell Classic Cast SPC4000 Owner'S Manual Download Page 20

20

STOVE SHUTS OFF AND THE #3 LIGHT FLASHES

Possible Causes:

Possible Remedies:

 (Unplug stove 

fi

rst when possible)

1. 

The hopper is out of pellets.

Re

fi

ll the hopper.

2. 

The air damper is too far open for a low feed setting.

If burning on the low setting, you may need to close the damper 
all the way (push the knob in so it touches the side of the stove).

3. 

The burnpot is not pushed 

completely to the rear of the 

fi

rebox.

Make sure that the air intake collar on the burnpot 
is touching the rear wall of the 

fi

rebox.

4. 

The burnpot holes are blocked.

Remove the burnpot and thoroughly clean it.

5. 

The air inlet, the interior chambers, or

                exhaust system has a partial blockage.

Follow all cleaning procedures in the maintenance 
section of the owner’s manual.

6. 

The hopper safety switch has failed or hopper is open.

When operating the unit, be sure the hopper lid is closed so 
that the hopper safety switch will activate.  Check the wires 
leading from the hopper safety switch to the control panel 
and auger motor for secure connections.  Use a continuity 
tester to test the hopper safety switch; replace if necessary.

7. 

The auger shaft is jammed.

Start by emptying the hopper.  Then remove the auger motor 
by removing the auger pin. Remove the auger shaft inspection 
plate in the hopper so that you can see the auger shaft.  Gently 
lift the auger shaft straight up so that the end of the auger shaft 
comes up out of the bottom auger bushing.  Next, remove the 
two nuts that hold the top auger biscuit in.  Then rotate the 
bottom end of the auger shaft up towards you until you can lift 
the shaft out of the stove.  After you have removed the shaft, 
inspect it for bent 

fl

ights, burrs, or broken welds.  Remove any 

foreign material that might have caused the jam.  Also, check 
the auger tube for signs of damage such as burrs, rough spots, 
or grooves cut into the metal that could have caused a jam

8. 

The auger motor has failed.

Remove the auger motor from the auger shaft and try to 
run the unit.  If the motor will turn the shaft is jammed on 
something.  If the motor will not turn, the motor is bad.

9. 

The Proof of Fire (POF) thermodisk has malfunctioned.

Temporarily bypass the POF thermodisk by disconnecting 
the two brown wires and connecting them with a short piece 
of wire.  Then plug the stove back in.  If the stove comes on 
and works, you need to replace the POF thermodisk.  This 
is for testing only.  DO NOT LEAVE THE THERMODISC 
BYPASSED.  Your blowers will never shut off and if the 

fi

re 

went out the auger will continue to feed pellets until the 
hopper is empty if you leave the POF thermodisk bypassed.

10. 

The high limit thermodisk has tripped or is defective.

Wait for the stove to cool for about 30 - 45 minutes. It should 
now function normally. If not use the owner’s manual to locate 
the high limit thermodisk. To test if the thermodisk is bad, you 
can bypass it as described previously for the POF thermodisk.

11. 

The fuse on the control board has blown.

Remove the control board.  On the back there is one fuse. 
If it appears to be bad, replace it with a 5 Amp 125 Volt 
fuse.  Plug the stove back in and try to run the unit.

12. 

The control board is not sending power to the 

                POF thermodisk or other auger system components.

There should be a 5-volt (approximately) current going to the 
POF thermodisk after the stove has been on for 10 minutes.

TROUBLESHOOTING GUIDE

TROUBLESHOOTING GUIDE

Summary of Contents for Classic Cast SPC4000

Page 1: ...ty damage bodily injury or even death Save these instructions PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED Breckwell 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 www b...

Page 2: ...allation to determine the need to obtain a permit This appliance is designed specifically for use only with pelletized wood It is designed for residential installa tion according to current national a...

Page 3: ...n a room without air conditioning or in an area where direct sunlight can shine on the unit it is possible this can cause the temperature of the stove to rise to operational levels one of the sensors...

Page 4: ...COMBINE TO HAVE A MINIMUM INSULATIVE RATING OF R1 NOTE ceramic tile or any tile requires a continuous sheet beneath to prevent the possibility of embers falling through to the combustible floor if cr...

Page 5: ...the instructions provided by the vent manufacturer especially when passing through a wall ceiling or roof This is a pressurized exhaust system We suggest sealing all vent connec tor joints with 500 F...

Page 6: ...sition of hole in wall directly behind stove exhaust vent refer to figure 4 3 Always maintain 3 clearance from combustible materials 4 Install L Vent wall thimble per L Vent manufacturer s instruction...

Page 7: ...ll firestop spacer 2 After lining up for hole in roof cut either around or square hole in roof always 3 larger all the way around pipe Install upper edge and sides of flashing under roofing materials...

Page 8: ...of the hole where the pipe is to pierce the mason ry chimney 2 It will be necessary to break out the masonry around the location of the pipe center mark Use a 4 inch diameter hole for 3 inch pipe and...

Page 9: ...ct with any hot part of the stove SPECIAL MOBIL HOME REQUIREMENTS WARNING DO NOT INSTALL IN A SLEEPING ROOM NOTE Installation should be in accordance with the Manufactured Home and Safety Standard HUD...

Page 10: ...turn to its original setting based on the Feed Rate Advance setting d RESET TRIM Different size and quality pellet fuel may require adjustment of the 1 feed setting on the Feed Rate Advance bar graph...

Page 11: ...pellets The stove s performance depends heavily on the quality of your pellet fuel Avoid pellet brands that display these characteristics a Excess Fines Fines is a term describing crushed pellets or l...

Page 12: ...rect combustion air will reduce the frequency of cleaning your glass door and prevent the rapid buildup of creosote inside your stove and chimney You should adjust the damper based on the fire s appea...

Page 13: ...ax paper can be rubbed on the sidewalls and bottom of the hopper b Cleaning heat exchanger tubes see instructions in CLEANING c Scrape ashes from burnpot SHUTDOWN PROCEDURE Turning your stove off is a...

Page 14: ...i Maintain proper ventilation It is important that adequate oxygen be supplied to the fire for the combustion process Modern houses are often so well insulated that it may become necessary to open a...

Page 15: ...N section of this owner s manual HIGH LOW THERMOSTAT MODE USE THIS MODE ONLY IF YOU CONNECT A THERMOSTAT When engaged in this mode the stove will automatically switch between two settings When warm en...

Page 16: ...nd empty ash bin see Figure 18 by unscrewing the two knobs on the front of it and pulling it straight out Dispose of ashes properly See ASH REMOVAL above g Replace ash bin making sure to tighten the k...

Page 17: ...NTIL YOU ARE FAMILIAR WITH HOW ASHES AND CREO SOTE ACCUMULATE WITH YOUR OPERATING PRACTICES Use the small wire brush to also clean the inside of the chamber walls above the access doors BLOWERS DANGER...

Page 18: ...oler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top as well as from the bottom The creosote should be removed with a brush specifically designed...

Page 19: ...rly latched and the gasket is sealing good If the stove has just a small hole for the ashes to fall through under the burnpot make sure the slider plate is in place to seal off the firebox floor 4 Ven...

Page 20: ...ut of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of dam...

Page 21: ...the voltage going to the igniter during startup It should be a full current If the voltage is lower than full current check the wiring If the wiring checks out good the board is bad SMOKE SMELL COMIN...

Page 22: ...nto the metal that could have caused a jam 5 Loose wire or connector Check all wires and connectors that connector to the auger motor high limit switch and the Molex connector 6 Bad control board If t...

Page 23: ...M should be approximately 3000 RPM 9 Bad Pellets Applies to GLASS SOOT S UP AT A VERY FAST RATE Only The brand of pellets or the batch of pellets that are being used may be of poor quality If possible...

Page 24: ...24 ELECTRICAL DIAGRAM ELECTRICAL DIAGRAM...

Page 25: ...OT Circuit Board Control Panel A E 101 Combustion Blower A E 027J Convection Blower A E 033A Rope Gasket 88066 Door Glass C D 031 Ignitor Cartridge 80607 Thermodisc 60T21 Low Limit 80610 Thermodisc Hi...

Page 26: ...attached to the stove When ordering repair parts always give the following information as shown in this list 1 The part number _______________________ 2 The part description ____________________ 3 Th...

Page 27: ...on for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new USSC appliance _______ I have read the owner s...

Page 28: ...CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE...

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