Brammo 2013 Empulse Owner'S Manual Download Page 52

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Body Panels

Servicing and Maintaining Your Empulse

FRONT COVER

1. Remove the two upper bolts securing the front cover to the

frame.

2. Remove the two lower bolts securing the front cover to the

radiator mounting bracket.

3. Carefully release the front cover from the body panel and

remove.

Installation

1. Position the front cover and make sure it is correctly located

inside the body panel.

Note:

When positioning the panel, make sure that no harnesses or

cables will be trapped between the panel and the frame.

2. Loosely install the retaining bolts to correctly align the panel to

the frame and body panel.

3. Tighten the four bolts to 1 Nm.

BODY PANEL

1. Remove the two upper bolts securing the body panel to the

radiator mounting bracket.

2. Remove the two lower bolts securing the body panel to the

motor controller mounting bracket.

3. Carefully remove the body panel.

Installation

1. Position the body panel and loosely install the retaining bolts to

correctly align the panel to the mounting brackets.

2. Tighten the four bolts to 1 Nm.

Empulse.book Page 50 Thursday, June 27, 2013 11:03 AM

Summary of Contents for 2013 Empulse

Page 1: ...Owner s Manual Manual del Propietario...

Page 2: ......

Page 3: ...that we have prepared for you before riding your new Brammo Empulse The manual contains important data and instructions intended to assist you in gaining maximum use and satisfaction from your Empuls...

Page 4: ...cations and descriptions are accurate at the time of printing Because improvement is a constant goal at Brammo we reserve the right to make changes at any time without notice and without obligation Co...

Page 5: ...e Empulse Servicing and Maintaining Your Empulse 36 Why your Empulse needs regular maintenance what you need to know before servicing your Empulse an owner maintenance schedule and instructions for sp...

Page 6: ...ume that other drivers see you Be prepared to stop quickly or make an evasive maneuver Make Yourself Easy to See Some drivers do not see motorcycles because they are not looking for them To make yours...

Page 7: ...er your riding position or interfere with operating any controls Do not add any electrical equipment that will exceed the Empulse s electrical system capacity A blown fuse can cause a loss of lights o...

Page 8: ...contact your Brammo Authorized Dealer for a replacement Emissions Compliance Label When applicable the emissions compliance label is attached to the left side of the frame by the suspension forks Cer...

Page 9: ...Controls HANDLEBARS 1 Headlight high beam flash 2 Headlight high low beam 3 Ignition switch 4 On Off switch 5 Front brake 6 Throttle 7 Start button Operating mode Normal Sport 8 Horn 9 Turn signals 10...

Page 10: ...Location of Controls OTHER CONTROLS Empulse book Page 8 Thursday June 27 2013 11 03 AM...

Page 11: ...enabled gear shift indicators Sequentially flash green when the drive system is enabled and the Empulse is stationary Progressively illuminate if the motor speed exceeds 6500 RPM to indicate that a g...

Page 12: ...e Red Illuminates when the temperature of the motor reaches its thermal operating limit Illumination of the indicator will be accompanied by a THERMAL CUTBACK message on the LCD Note To protect the mo...

Page 13: ...ight is not illuminated contact your Brammo Authorized Dealer as soon as possible Drive mode 1 Battery State of Charge SoC 2 Current time 5 Gear selected 6 Information press the mode button to cycle t...

Page 14: ...rs up Drive mode can be engaged 3 Lock Turn the handlebar all the way to the left or right push down on the key and turn counter clockwise to the Lock steering lock position to lock the steering head...

Page 15: ...flash The high beam flash is used to alert other motorists To operate pull the momentary switch 3 Turn signal switch The turn signal switch is used to signal a turn or a lane change To operate move th...

Page 16: ...mode press and hold the Start button for two seconds to change the operating mode between NORMAL and SPORT modes When the Empulse is in SPORT Mode the LCD will display the SPORT indicator There is no...

Page 17: ...Trip buttons simultaneously for approximately two seconds to enter Setup mode 3 Press the Mode button to select either HOURS or MINUTES 4 Press the Trip button to increase the selected setting 5 Once...

Page 18: ...motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Following are suggestions to help you choose the proper gear Helmets and Eye Protection Yo...

Page 19: ...eloping your riding skills is an ongoing process Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice riding the Empulse in a safe...

Page 20: ...rn signals are working properly Check these items after you get on the Empulse Throttle Rotate the throttle to ensure it moves smoothly without binding Brakes Pull the brake lever and press on the bra...

Page 21: ...senger Light weight or small items for example a jacket may be secured to the seat but If you wish to carry more cargo we recommend using saddle bags or a top trunk Check with your Brammo Authorized D...

Page 22: ...led and one of these conditions is not satisfied e g the kickstand is down the drive system will be disabled ENABLING THE DRIVE SYSTEM 1 Insert the key into the ignition switch 2 Turn the ignition swi...

Page 23: ...mately two seconds to put the Empulse in Drive mode 9 The Empulse performs some system safety checks for a few seconds and then the four LEDs above the LCD will now flash in sequence from left to righ...

Page 24: ...ontamination of the oil DO NOT use the clutch when coming to a stop as this will reduce GEAR SHIFTER LEVER The transmission is a six speed sequential gear box Neutral is located between second and thi...

Page 25: ...mode by pressing the mode button for two seconds The SPORT indicator will be displayed on the LCD Pull the clutch lever fully towards the handlebar grip to disengage the clutch and select a gear usin...

Page 26: ...r to engine braking on a gas powered bike whenever the Empulse is moving and the throttle is not applied regenerative braking slows the bike and feeds energy back to the high voltage battery By antici...

Page 27: ...ake discs Depressing the brake pedal applies the calliper on the rear brake disc As a general rule the front braking system provides about 70 of total stopping power For full braking effectiveness use...

Page 28: ...ontrol of your Empulse The ability to brake in a turn and to brake hard in an emergency situation are important riding skills We suggest attending a Motorcycle Safety Foundation experienced rider trai...

Page 29: ...abled again the LEDs will resume flashing Set the Start Off switch to the Off position This will switch off the drive system You will need to follow the procedure for enabling the drive system before...

Page 30: ...your foot to guide it down Remember that lowering the kickstand will disable the drive system 2 Check that the kickstand is down all the way 3 If you have to park on a soft surface insert something so...

Page 31: ...n a locked garage whenever possible If a garage isn t available park in a concealed area or a well lit area with enough pedestrian traffic to discourage a thief Always take the ignition key with you A...

Page 32: ...d temperature 3 An onboard charger connected to a standard J1772 charging port connector Maximizing Battery Capacity and Battery Life By following the tips listed below you can assure long life and hi...

Page 33: ...able Remove other loads on the same circuit Extension cords The use of an extension cord is not recommended If an extension cord is used because of limited access to a power outlet please observe the...

Page 34: ...as been detected For safety reasons the charging cord will not allow the Empulse to charge The charging cable will automatically attempt to reset itself If the flashing continues for more than 30 seco...

Page 35: ...he Empulse Once connected charging automatically starts The key should be removed for security when charging in public As a safety feature the headlight stays on while the Empulse is charging During c...

Page 36: ...ping all of the battery cells balanced is vital for optimal battery performance Brammo recommends that you leave your Empulse on in charge mode with AC power connected to allow the cells to balance 10...

Page 37: ...w State of Charge The BPM 15 90 battery system indicates a State of Charge that is calculated by counting the energy expended as current and comparing that to the present time voltage of the pack and...

Page 38: ...ric Shock Hazard Brammo recommends that you always disconnect the Battery Safety Disconnect before working on any of the electrical systems See BATTERY SAFETY DISCONNECT page 51 Moving Parts WARNING F...

Page 39: ...list of periodic checks you should perform at least once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fluids and lu...

Page 40: ...nails embedded objects cuts and other types of damage Roll your Empulse so you can inspect the entire surface of the front and rear tires Check the condition of the wheels Brake Fluid Check the fluid...

Page 41: ...ride in unusually wet or dusty areas Consult your Brammo Authorized Dealer for recommendations applicable to your individual needs and use Some items in the maintenance schedule can be performed with...

Page 42: ...th 600 mi 1 000 km or 2 months 3 000 mi 4 800 km or 6 months 6 000 mi 9 600 km or 12 months 9 000 mi 14 400 km or 18 months 12 000 mi 19 300 km or 24 months 15 000 mi 24 100 km or 30 months 18 000 mi...

Page 43: ...ht Switch Front And Rear Check operation Signals And Headlight Check operation Adjust headlight beam if needed Kickstand Items to Check Odometer Reading time Interval Whichever Occurs Soonest Referenc...

Page 44: ...ok for cracks or damage Page 64 Wheels Inspect for out of round or dents Replace if necessary Page 64 Items to Check Odometer Reading time Interval Whichever Occurs Soonest Reference 300 mi 500 km or...

Page 45: ...ct clutch plates and springs Should be serviced by your Brammo Authorized Dealer unless you have the proper tools service data and are mechanically qualified Items to Check Odometer Reading time Inter...

Page 46: ...mponent Locations Component Locations HANDLEBARS 1 Clutch lever 2 Clutch fluid reservoir 3 Front brake fluid reservoir 4 Front brake lever 5 Throttle Empulse book Page 44 Thursday June 27 2013 11 03 A...

Page 47: ...Component Locations LEFT HAND SIDE OF THE EMPULSE 1 Fuse box under upper body panel 2 Front brake caliper 3 Kickstand 4 Drive chain Empulse book Page 45 Thursday June 27 2013 11 03 AM...

Page 48: ...under upper body panel 3 High voltage connector behind upper body insert 4 Rear brake caliper 5 Rear suspension spring 6 Transmission oil drain plug 7 Transmission oil fill plug 8 Coolant filler cap b...

Page 49: ...into the mounting bracket 2 Fit the seat retaining bolt and washers and tighten to 8 Nm 3 Check that the front and rear edges of the seat are firmly secured to the Empulse WARNING To prevent the risk...

Page 50: ...re body panels face up to prevent the painted surfaces from becoming scratched Installation 1 Carefully position the upper body panel on the Empulse and make sure it is correctly located under the upp...

Page 51: ...he upper body insert Installation 1 Position the upper body insert on the Empulse and make sure it is correctly located around the charging connector Note When positioning the panel make sure that no...

Page 52: ...n positioning the panel make sure that no harnesses or cables will be trapped between the panel and the frame BODY PANEL 1 Remove the two upper bolts securing the body panel to the radiator mounting b...

Page 53: ...he connector 5 Press the button and separate the two halves of the connector 6 Position the two halves of the connector outside the frame as a visual reminder to reconnect it when work is complete Rec...

Page 54: ...and securely mounted on the handlebars 2 Check that the throttle housing and throttle grip are not binding and are clean of dirt and debris 3 Check for smooth rotation of the throttle from fully open...

Page 55: ...preload and increases the unloaded sag of the suspension system To adjust the spring preload always start from the minimum preload position nut turned fully counter clockwise Take note of number of tu...

Page 56: ...d increases the unloaded sag of the suspension system To adjust the spring preload always start from the minimum preload position nut turned fully counter clockwise Take note of number of turns and ad...

Page 57: ...ng a safety stand or a hoist Rotate the pre load ring counter clockwise until it is loose the rotate the pre load ring clockwise four turns 2 Compression damping Empulse R only rotate the adjuster clo...

Page 58: ...ommended fluid is DOT 4 brake fluid Be sure to read the label before opening the sealed container Fluid Level Inspection Note Before commencing any work on your Empulse refer to SAFETY PRECAUTIONS pag...

Page 59: ...the system as soon as possible Brake Pad Wear Brake pad wear depends upon the severity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspec...

Page 60: ...low fluid level have your Brammo Authorized Dealer add the recommended brake clutch fluid Do not add or replace fluid yourself except in an emergency If you do add fluid have your Brammo Authorized De...

Page 61: ...lse for at least 10 minutes before stopping and removing the ignition key 1 Position a drain pan below the transmission 2 Clean the area around the oil filler plug 3 Remove the oil filler plug 4 Remov...

Page 62: ...ic 10W 30 API GL 1 Motorcycle oil wet clutch approved 2 Install the oil filler plug and tighten to 15 Nm 3 Clean the exterior of the transmission to remove any oil deposits Disposal of used transmissi...

Page 63: ...hoist 3 Remove the two bolts securing LH front brake caliper to the front 4 Release the brake pads from the rotor and position the caliper assembly aside Support the caliper and avoid twisting the bra...

Page 64: ...ll the caliper bolts and tighten to 46 Nm Note If a torque wrench was not used during installation see your REAR WHEEL REMOVAL INSTALLATION Note Before commencing any work on your Empulse refer to SAF...

Page 65: ...wing arm and install the chain on to the rear sprocket 3 Insert the rear axle from the left side of the swingarm through the wheel the caliper mounting bracket and through the right side of the swinga...

Page 66: ...ould look closely for punctures whenever a tire is not fully inflated Always check air pressure when your tires are cold after the Empulse has been parked for at least three hours If you check air pre...

Page 67: ...ntly Tire Replacement The tires that came on your Empulse were designed to match the performance capabilities of your Empulse and provide the best combination of handling braking durability and comfor...

Page 68: ...pivot pin with clean grease 2 Check the kickstand spring for damage or loss of tension 3 Check the kickstand system cut off Power up the Empulse in drive mode see ENABLING THE DRIVE SYSTEM page 20 Rai...

Page 69: ...essary Before servicing your drive chain turn the ignition switch to the Off position and lower the kickstand It is not necessary to remove the drive chain to perform the recommended service in the ma...

Page 70: ...or excessive wear or damage If necessary have your Brammo Authorized Dealer replace a worn sprocket Adjustment 1 Place the Empulse on a rear wheel stand with the ignition switch in the Off position 2...

Page 71: ...py water rinse it off with a light spray of water and when it dries lubricate the chain with O ring safe chain spray The only maintenance an O ring chain requires is to be kept in adjustment and lubri...

Page 72: ...on to verify that all battery modules are secure the battery cable bolts are tight and all modules are properly charged and balanced see BATTERY CELL BALANCING page 34 Verify that all the battery cabl...

Page 73: ...hes can damage certain parts 1 Wash your Empulse with a sponge or a soft towel mild detergent and plenty of water 2 Use care when cleaning the matte plastic parts dash fenders and side panels which ca...

Page 74: ...ld detergent to clean the matte surfaces Dry with a soft clean cloth Do not use polishing compounds or wax containing polishing compounds on these surfaces These can damage or discolor the surface Typ...

Page 75: ...over your Empulse with a porous material Avoid using plastic or similar non breathing materials that restrict air flow and allow heat and moisture to accumulate Recommendations for storage periods lon...

Page 76: ...o not tow your Empulse When contacting a towing or transporting service be sure to ask if they have a flatbed area loading ramp or power ramp to safely lift the Empulse Also ask if they have motorcycl...

Page 77: ...hould you ever have a problem while riding please follow these guidelines Always put personal safety first Do not continue riding if you are hurt or your Empulse is not in safe riding condition Take t...

Page 78: ...objects or damage If you find a tire that has been punctured or damaged have your Empulse transported to a Brammo Authorized Dealer or other qualified service facility For transportation information r...

Page 79: ...or another qualified mechanic Note The two fuse boxes are located under the upper body panel See UPPER BODY PANEL page 48 Low Voltage Fuse box Left Side WARNING To avoid electrical shock disconnect t...

Page 80: ...ake sure that the ignition switch is in the Off position and the key is removed Never work on the Empulse if the charging cable is connected Fuse Rating Circuit protected 1 15A 125V Charger 2 15A 125V...

Page 81: ...se for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebars control levers brakes and wheels If there is minor damage or you...

Page 82: ...was supplied with two keys Brammo recommends that you keep one key in a safe location as a spare in case you misplace the other If one or both keys are lost contact your Brammo Authorized Dealer for...

Page 83: ...riding style The following is a list of error codes and what they mean Code Message Description A6 SYSTEM FAULT A6 AIM Module Not Communicating B6 SERVICE REQ D B6 SYSTEM FAULT B6 BMS Not Communicatin...

Page 84: ...activate Fuse protection C2 SERVICE REQ D C2 SYSTEM FAULT C2 Charger Fault C3 SYSTEM FAULT C3 Battery Fault Safety Interlock is open C4 SYSTEM FAULT C4 Charger Fan Current Too High C65 COOLDOWN CYCLE...

Page 85: ...or sensor wires not connected H34 SERVICE REQ D H34 Discharge Precharge Error H52 SERVICE REQ D H52 Gear Select or Side Stand Sensor Failure H73 GET SERVICE H73 USB Flash Drive bad or removed I51 SERV...

Page 86: ...ernal Fault S77 SERVICE REQ D S77 SYSTEM FAULT S77 Motor Controller Autozero range S81 SERVICE REQ D S81 SYSTEM FAULT S81 Motor Controller Line Contactor overcurrent S82 SERVICE REQ D S82 SYSTEM FAULT...

Page 87: ...V58 VCU 12V Out of Spec V59 SERVICE REQ D V59 SYSTEM FAULT V59 VCU 5V Out of Spec V69 SERVICE REQ D V69 SYSTEM FAULT V69 SPI Flash Memory Failure V70 GET SERVICE V70 USB interface failure V71 GET SER...

Page 88: ...uence Error ACCELERATOR STUCK Motor Controller Accelerator deflected at power up TWIST THROTTLE T0 0 Motor Controller Throttle Fault BATTERY TOO HOT Battery Fault Over Temperature Shutdown with differ...

Page 89: ...d service support The data is recorded onto a USB drive located beneath the seat When your motorcycle is serviced Brammo technicians and authorized dealers access this information to make sure the mot...

Page 90: ...when ordering replacement parts Vehicle Identification Number VIN The 17 digit VIN is stamped onto the frame s steering head behind the headlight Turn the handlebars fully left to view the number Not...

Page 91: ...tamped on the lower left face of the transmission case visible behind the kickstand RECORD OF IDENTIFICATION NUMBERS For your convenience record the VIN and motor serial number in the spaces below VIN...

Page 92: ...S A Length 2 065 mm 81 3 in B Width bar end to bar end 808 mm 31 8 in C Height highest portion of the dash 1 082 mm 42 6 in D Wheelbase 1 473 mm 58 0 in E Ground Clearance 1 854 mm 7 3 in Empulse book...

Page 93: ...IET 6 speed gearbox with multi plate hydraulic activated wet clutch Drive Motor Sprocket 14 Tooth Driven Rear Wheel Sprocket 38 Tooth Chain 520 X ring chain 2013 models 86 link 2014 models 84 link Bat...

Page 94: ...ssures Cold Front Rear 2013 Models 220 kPa 2 25 kgf cm2 32 PSI 234 kPa 2 39 kgf cm2 34 PSI 2014 Models 248 kPa 2 53 kgf cm2 36 PSI 290 kPa 2 95 kgf cm2 42 PSI Wheel Axle Nut Torque Front Rear 115 Nm 8...

Page 95: ...c 10W 30 API GL 1 Motorcycle oil wet clutch approved Brake Fluid Use any proprietary brand of brake fluid meeting DOT 4 specification Clutch Fluid Use any proprietary brand of brake fluid meeting DOT...

Page 96: ...of sale from an Authorized Brammo dealer such as bill of sale or data retrieved from electronic records held by Brammo Inc Brammo s Warranty Obligation If any defect in material or workmanship should...

Page 97: ...without limitation adjustments to brakes tire pressure and chain tension due to The replacement of normal wear parts including without limitation all rubber parts bulbs lenses wires cables fuses tires...

Page 98: ...Manual for the model of vehicle purchased 2 Ensure at his own expense the vehicle has the maintenance service inspections specified in this owner s manual conducted by a Brammo Authorized Dealer and...

Page 99: ...ion Product quality and customer satisfaction are critical ingredients to the success of Brammo This information is designed as a tool to help you understand how to efficiently service our products by...

Page 100: ...if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Brammo...

Page 101: ...es to record issues you want to remind yourself about or mention at the next service 300 miles 500 km Odometer reading Date Notes Performed by 600 miles 1 000 km Odometer reading Date Notes 3 000 mile...

Page 102: ...reading Date Notes Performed by 18 000 miles 28 800 km Odometer reading Date Notes 21 000 miles 33 600km Odometer reading Date Notes Performed by 24 000 miles 38 400 km Odometer reading Date Notes Pe...

Page 103: ...reading Date Notes Performed by 36 000 miles 56 600 km Odometer reading Date Notes 39 000 miles 62 400 km Odometer reading Date Notes Performed by 42 000 miles 67 200 km Odometer reading Date Notes Pe...

Page 104: ...miles 81 600 km Odometer reading Date Notes Performed by 54 000 miles 86 400 km Odometer reading Date Notes 57 000 miles 91 200 km Odometer reading Date Notes Performed by 60 000 miles 96 000 km Odom...

Page 105: ...on label 6 Chain 67 Adjustment 68 Inspection 67 Lubrication 69 Charger 33 Charging Stopping the charge process 34 Charging time 34 Cleaning 71 Clock 15 Clutch 22 Clutch fluid check 58 Contact informat...

Page 106: ...indicator 9 Indicator light check 10 Indicator lights 10 Battery low discharged 10 Charge status 10 ON 10 20 System attention 10 Instrument cluster 9 K Keys Replacement 80 Kickstand 28 66 L LCD 11 Le...

Page 107: ...on 4 Safety labels 6 Safety precautions 36 Seat 47 Servicing 37 Fuses 77 Motor 91 Transmission 91 Start button 14 Starting the Empulse 20 Steering lock 28 Storing your Empulse 73 Suspension 53 System...

Page 108: ...Index U USB drive 87 V Vehicle Identification Number VIN 88 W Warning lights System attention 81 Warning messages 81 Wheel removal Front 61 Rear 62 Empulse book Page 106 Thursday June 27 2013 11 03 AM...

Page 109: ...Notes Notes Notes Empulse book Page 107 Thursday June 27 2013 11 03 AM...

Page 110: ...Notes Empulse book Page 108 Thursday June 27 2013 11 03 AM...

Page 111: ......

Page 112: ...69406544 Revision A 00...

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