Boumatic Xpedia 360 EX Installation Instructions Manual Download Page 5

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9e1006b

Page 5

1.3.1 DECLARATION OF CONFORMITY.

www.boumatic.com

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, Q

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EC Declaration of Conformity

Emmeloord/Remicourt 10/11/ 2015

BouMatic Europe

BouMatic Gascoigne Melotte Sprl.

Rue Jules Melotte 31

4350 Remicourt

Belgium

Declares under its sole responsibility that the external rotary

• XPEDIA

360 EX

is in conformity with the following directives:

•

Low Voltage Directive 2006/95/EC

•

Machinery Directive 2006/42/EC

•

EMC Directive 2014/30/EU

Authorized signatory

10/11/2015

Date

Günter Korthauer

Director Technical Services-Dairy Solution

R&D Technology for Europe

BouMatic A/S

Jernvej 2

6900 Skjern

Denmark

Tel: +45 7694 5525

Fax: +45 7526 0396

Summary of Contents for Xpedia 360 EX

Page 1: ...9e1006b Installation Instructions Xpedia 360 EX www boumatic com G e n t l y Quickly and Com p l e t e l y 09 2017...

Page 2: ...7 5 5 FITTING THE CURBING SEE FIGURE 15 39 5 6 FITTING THE CONDUIT AND METER SUPPORT SEE FIGURE 16 40 5 7 FITTING THE FRAME PANELS SEE FIGURE 17 41 5 8 FITTING THE FRONT RAILS SEE FIGURE 18 42 5 9 FIT...

Page 3: ...IONS 68 6 2 LOCATION 68 6 3 ELECTRIC POWER SUPPLY 68 6 4 CONNECTIONS 68 6 5 TERMINAL BOARD XPEDIA ROTARY MAIN CABINET 69 6 6 WIRING DIAGRAM XPEDIA ROTARY MAIN CABINET 73 6 7 WIRING DIAGRAM SWIVEL JOIN...

Page 4: ...through your technical dealer or directly from BouMatic We reserve the right to make changes of the data and illustrations in this manual due to technical developments Reproduction translation or cop...

Page 5: ...50 Remicourt Belgium Declares under its sole responsibility that the external rotary XPEDIA TM 360 EX is in conformity with the following directives Low Voltage Directive 2006 95 EC Machinery Directiv...

Page 6: ...th milk quality and therefore milking results When replacing parts only use genuine BouMatic spare parts Recommended settings are only valid in conjunction with genuine BouMatic products The conscient...

Page 7: ...maintenance and service personnel A full set of legible instructions must always be kept near the product Anyone having to work on the product must have the possibility to look into the instructions...

Page 8: ...ible working conditions pressure ranges temperature ranges airflow quantities etc must be ob served Do not open or dismantle any devices risk of injury Do not remove any protective devices risk of inj...

Page 9: ...orized BouMatic dealer In addition special qualifications are required for the following activities Transportation Handling Maintenance Cleaning Installation Start up Service Troubleshooting Repairs D...

Page 10: ...in the system Safety signs stickers and labels affixed to the product must be replaced immediately when illegible or lost Packaging materials must be disposed of in accordance with applicable local r...

Page 11: ...not be suitable for animals that are too big or too small despite its flexibility The rotary milking parlour must be installed in a building protected against negative weather conditions The premises...

Page 12: ...ceed 3000 kg per pallet unit however Receipt of goods BouMatic cannot be held liable for damage caused by improper unloading Do not stay under suspended loads during unloading and later assembly The f...

Page 13: ...applied to all parts to be encased in concrete up to 50 mm 2 above the top edge of the finished concrete If possible use greases approved for the food industry such as Unil Opal Polyfood 2 or a compar...

Page 14: ...ion of the system complies with the technical guidelines and national laws The control elements must be installed in such a way that the functions they set in motion can be monitored by the operator T...

Page 15: ...metalwork of the rotating apron The external radius of the footing is Rext X 2 550mm and the internal radius of the footing is Rint X 2 1150mm 3 Digging trenches and running seven 40mm diameter inter...

Page 16: ...earthing cable 8 Digging a 250mm wide 100mm deep circular trench whose axis describes a circle with a radius of R X 2 1700mm This trench can be made using either prefabricated concrete elements or 10...

Page 17: ...etal curbs on the inside and outside of the apron are provided to offer a 100mm thick layer of concrete on the outside and an 80mm layer of concrete on the inside The concrete apron will thus have a 1...

Page 18: ...connected to the system s single earthing cable 20 Concreting the holding pen using BPS NF EN 206 1 C35 45 XA2 Dmax 20 S3 CL 0 65 type concrete at a minimum thickness of 100mm Ensure that this upper l...

Page 19: ...C2 X 2800 1000 2400 CC3 X 3300 R5 X 2 400 CC13 1060 R6 X 2 50 184 135 A DMRE13011602 DMRE13011602 9e1006b Page 19 DRAINAGE POINTS OF METAL STRUCTURE LAYOUT OF EXTERNAL ROTARY MILKING PARLOUR SEE CROSS...

Page 20: ...0 120 120 250 400 100 2450 Y 200 CC16 A DMRE13011603 9e1006b Page 20 FOUNDATION OF EXTERNAL ROTARY MILKING PARLOUR SEE CROSS REFERENCE ENTRY ARCH ROTARY PARLOUR SHAFT LEVEL 0 SLAB CAST AFTER INSTALLIN...

Page 21: ...0 CC7 1500 DMRE13011604 DMRE13011604 9e1006b Page 21 LAYOUT OF CONDUITS FOR EXTERNAL ROTARY MILKING PARLOUR See cross reference MACHINE ROOM MOTORS DETECTORS CONTROL DESK SAFETY DEVICES ENTRY EXIT Ens...

Page 22: ...4 8 183 5 186 3 CC16 mm 5166 6297 7429 8561 9693 in 203 4 247 9 292 5 337 0 381 6 R1 mm 2461 3027 3593 4159 4725 in 96 9 119 2 141 5 163 7 186 0 R2 mm 2711 3277 3843 4409 4975 in 106 7 129 0 151 3 173...

Page 23: ...DMRE13011606 DMRE13011606 9e1006b Page 23 Figure 1 Layout of supports and geared motors XPEDIA EX 24 STALL XPEDIA EX 28 STALL XPEDIA EX 32 STALL...

Page 24: ...DMRE13011607 DMRE13011607 9e1006b Page 24 Figure 2 Layout of supports and geared motors XPEDIA EX 40 STALL XPEDIA EX 36 STALL...

Page 25: ...409 DMRI12121409 9e1006b Page 25 5 INSTALLATION DRAWINGS AND RECOMMENDATIONS 5 1 INSTALLING THE MEASURING EQUIPMENT MEASURING TAPE PIVOT ARM SCREW CS M5x16 NUT H M10 T FLANGE THREADED ROD M10x500 LASE...

Page 26: ...ill each mark with a 16mm 0 63 in bit to a depth of 90mm 3 54 in 7 Allocate the counter plates of Support 400 and 800 see Figures 1 2 3 6 7 to the drilled holes and temporarily insert the FBN M16x220...

Page 27: ...3608 3615 3618 3619 3618 3617 CC6 952 CC5 CC5 R8 DMRE13011609 DMRE13011609 Cows 24 28 32 36 40 Support No 18 21 24 27 30 R8 mm 3592 4157 4723 5289 5855 in 141 4 163 7 185 9 208 2 230 5 CC5 mm 1248 123...

Page 28: ...12 ECROU H M16 5 12 Rondelle M 16 6 2 BRIDE RAILS 7 2 TRCC M12x40 8 2 Rondelle M 12 9 2 ECROU H M12 N Qt Description 9e1006b Page 28 Figure 6 ALIGNMENT NOTCHES CAP M16 TO BE ADJUSTED AFTER GRINDING N...

Page 29: ...5 13 Rondelle M 16 4 4 GOUJON FBN M16x220 3 2 Vis TRCC M10x30 2 1 CONTRE PLAQUE SUP RAIL 800 1 1 SUPPORT RAIL 800 50 10 N Qt Description 9e1006b Page 29 Figure 7 M16 CAP TO BE ADJUSTED AFTER GRINDING...

Page 30: ...the ground R13 2 Mark out and drill at an equal distance from Supports 400 dimension 542mm 21 35 in using a 16mm 0 63 in bit to a depth of 90mm 3 54 in see Figure 8 3 Position and counter drill the ge...

Page 31: ...28 CARTER MOTEUR 11 RONDELLE LL20 27 GOUPILLE LASTIQUE 6 X 50 10 VIS H M20 40 26 CHEVILLE D ANCRAGE FBN 16 100X221 9 AXE SUP CONTRE ROUE 25 TENDEUR M16X175 8 PALIER HAUT CHASSIS MOTO 24 RONDELLE M 16...

Page 32: ...al reducer Once the recommended level has been reached reseal the hole with the dipstick plug IMPORTANT The cylindrical reducer must be filled with lubricant only when the geared motor is completely a...

Page 33: ...ack joints and grind off any rough edges see Figure 10 8 Position and fit the carriers with a pre fitted roller onto the track The arrow on the carrier viewed from above from the center must always in...

Page 34: ...UST THE LEVEL OF THE RAILS USING 0 8 1 2 mm 0 03 0 05 SHIMS ATTENTION WELD AND GRIND EACH JOINT I N T E R N A L R OUTER TRACK SCREWM14x100 RAIL CONECTION PLATE MM GAP BETWEEN THE INNER TRACK AND OUTER...

Page 35: ...28 4 32 4 36 4 Internal R mm 3895 4555 5216 5878 6539 7201 in 153 33 179 33 205 35 231 40 257 44 283 50 WASHERLL12 EARTHING BRAID NUT H M8 SCREW M16x100 NUT M16 SCREWH M8x20 INTERNAL R CLEARANCE 5mm...

Page 36: ...RAMS UNIFORMLY AROUND THE CIRCUMFERENCE OF THE ROTARY SO THAT THEY ARE CLEARLY VISIBLE FROM THE MILKING PIT M10 SS H LOCKNUT M8x20 H SCREW PVC SKIRT M10x20 SS H SCREW M8 H SCREW PVC SKIRT SKIRT CONNEC...

Page 37: ...3 Make the supports level using 0 8 and 1 2mm 0 03 and 0 05 in shims see Figure 13 4 Starting with these four supports and on each side fit the remaining floor supports observing the radius R11 dimen...

Page 38: ...038 1023 1011 1001 R11 C C 9 R 1 1 C C 8 B A DMRE13011615 DMRE13011615 DETAIL A D E T A I L B Cows 24 28 32 36 40 R11 mm 2464 3029 3595 4061 4728 in 97 0 119 3 141 5 159 9 186 1 CC8 mm 645 680 706 726...

Page 39: ...AW DEFLECTOR OUTER CURB FIXING BRACKET ATTENTION WHEN CASTING THE CONCRETE ENSURE THAT THE HOLES FOR THE PIPE GUIDES ARE LEFT FREE ATTENTION ENSURE THAT THE HOLES LOCATED 65 mm FROM THE EDGE OF THE IN...

Page 40: ...RE13011617 DMRE13011617 9e1006b Page 40 Figure 16 5 7 FITTING THE CONDUIT AND METER SUPPORT SEE FIGURE 16 M10 H NUT L10 WASHER M10x70 H SCREW METER SUPPORT SUPPORT FOR VACUUM MILK AND WASH LINES DETAI...

Page 41: ...DMRE13011618 DMRE13011618 9e1006b Page 41 Figure 17 5 8 FITTING THE FRAME PANELS SEE FIGURE 17 FRAME PANEL...

Page 42: ...DETAIL A DETAIL B DETAIL C DETAIL D 9e1006b Page 42 Figure 18 5 9 FITTING THE FRONT RAILS SEE FIGURE 18 42 PLUG OFFSET T CONNECTION 42 RAIL 27 RAIL M8 NUT L8 ASHER 42 FLANGE 42 M8 U CLAMP M8 27U CLAM...

Page 43: ...DMRE13011620 DMRE13011620 9e1006b Page 43 Figure 19 5 10 FITTING THE REINFORCEMENTS SEE FIGURE 19 WELD THE JOINTS...

Page 44: ...er curbs of the rotating apron 5 12 FITTING THE BEAM SEE FIGURE 20 M12x20 HSS SCREW RIVET 4 8x16 CONDUIT SUPPORT M8 NUT M8x20 SCREW M8x20 SCREW ATTENTION OFFSET THE PANELS WHERE POSSIBLE CENTERING WAS...

Page 45: ...T 5 13 LAYOUT AND FITTING THE BACK RAIL SUPPORTS SEE FIGURE 21 M16 WASHER M16x220 FBN ANCHOR BOLT M12x20 HSS SCREW M12 NUT CABLE GROMMET REAR RAIL SUPPORT T 49 CONNECTION M12x20 SSTH SCREW M12 NUT M16...

Page 46: ...011623 DETAIL A 9e1006b Page 46 Figure 22 LOADING CURB CONNECTION PLATE FIXING BRACKET M8x20 SSTH SCREW ENTRY ARCH LOADING CURBS 5 14 FITTING THE REAR RAIL SEE FIGURES 22 23 M8 H NUT L8 H WASHER IDENT...

Page 47: ...CREW M10x80 H SCREW L10 WASHER ENTRY EXIT GUIDE ADJUSTABLE PLATE TOP ENTRY GUIDE ENTRY ARCH ENTRY EXIT GUIDE ADJUSTABLE PLATE ENTRY EXIT SPACER BOTTOM ENTRY GUIDE 49 SLEEVE T 49 ENTRY EXIT SPACER TOP...

Page 48: ...ASHER 12x160 STAYBOLT M12 H NUT M12 H NUT M12 H LOCKNUT 12x75 STAYBOLT M4x12 CS SCREW DETECTOR BOX M4 WASHER M4 H NUT M8 H NUT ENTRY EXIT SAFETY DETECTOR SUPPORT M8x60 U CLAMP GATE BEARING M10x60 U CL...

Page 49: ...11626 9e1006b Page 49 Figure 25 5 16 FITTING THE ENTRY EXIT CELL SUPPORTS SEE FIGURE 25 CELL SUPPORT ARM M8 H NUT M8x60 U CLAMP M10x16 HSS SCREW M10 H NUT CELL SUPPORT M5 H NUT L5 WASHER PHOTOELECTRIC...

Page 50: ...E FIGURE 26 Figure 26 M12X40 SSTH SCREW M12 H NUT DETECTOR BOX INTERFACE M4 WASHER M5 WASHER M5X16 CS BOLT M4 H NUT M4X12 CS SCREW STALL PLATE SYNCRO DETECTOR SUPPORT M12X20 H SCREW WASHING PLATE M12...

Page 51: ...9e1006b Page 51 Figure 27 M8 H NUT 60 M8 U CLAMP 5 18 FITTING THE CONTROL PANEL SUPPORT SEE FIGURE 27 CONTROL PANEL PIVOT CONTROL PANEL CONSOLE M12X20 HSS SCREW M12 H NUT CONTROL PANEL...

Page 52: ...MRI12121447 9e1006b Page 52 Figure 28 M5 NUT 5 19 FITTING THE WASH HOSE SUPPORT SEE FIGURE 28 M5 WASHER WASH HOSE DETECTOR SUPPORT M5X 16 CS SCREW DETECTOR BOX WASH HOSE...

Page 53: ...DMRE13011629 DMRE13011629 9e1006b Page 53 Figure 29 5 20 FITTING THE EVACUATOR SEE FIGURE 28 EVACUATOR ARM SUPPORT M12X20 HSS SCREW M12 H NUT M8X60 U CLAMP 2 M8 H NUTS EXIT POST 34 PLUG EVACUATOR ARM...

Page 54: ...ORS SEE FIGURE 30 Figure 30 M6 H NUT M10 H NUT M10X20 H SCREW IR RECEIVER SUPPORT RAIL FLANGE M12WASHER M12 NUT STAINLESS STEEL L6 WASHER STAINLESS STEEL M6 H LOCKNUT DETECTOR BOX STAINLESS STEEL M6X1...

Page 55: ...SPACER FLAT CABLE FASTENER CABLE TENSIONNER M10 H NUT 6 SPACER RH EMERGENCY STOP SUPPORT M5X45 CS SCREW LH EMERGENCY STOP SUPPORT START STOP CONTACTOR EMERGENCY STOP CONTACTOR CABLE GROMMET M10X100 H...

Page 56: ...ETAIL A 9e1006b Page 56 5 23 FITTING THE SAFETY PANEL SEE FIGURE 32 Figure 32 M8X20 H BOLT M8X50 H SCREW 2 M8 H NUTS 25X160 SPRING BEARING SAFETY PANEL M8X45 H BOLT 34 PLUG L8 WASHER PANEL SUPPORT DET...

Page 57: ...06b Page 57 Figure 33 SS M4X50 HHBH SCREW 5 24 FITTING THE JETTER COVER SEE FIGURE 33 SS M4 H LOCKNUT JETTER CASE SS M8X40 HHBH SCREW SS SPACER SS L8 WASHER SS H M8 LOCKNUT SS M8 H NUT L8 WASHER BLANK...

Page 58: ...DMRE13011634 DMRE13011634 9e1006b Page 58 Figure 34 5 25 FITTING THE COLUMN COVER SEE FIGURE 34 STAINLESS STEEL SELF DRILLING M4X16 SCREW COLUMN COVER...

Page 59: ...DMRE13011635 DMRE13011635 9e1006b Page 59 Figure 35 5 26 FITTING THE PAIL HOOK SEE FIGURE 35 PAIL HOOK...

Page 60: ...b Page 60 Figure 36 5 27 FITTING THE MILK PUMP SUPPORT SEE FIGURE 36 M10X20 H SCREW M10 H NUT M10X20 H SCREW PUMP SUPPORT FIXING STRIP M10 H NUT L10 WASHER M10X20 H SCREW L8 WASHER M8 H NUT M8X20 H SC...

Page 61: ...E13011638 9e1006b Page 61 Figure 37 5 28 FITTING THE EQUIPMENT ONTO THE COLUMN VOIR FIGURE 37 SOLENOID VALVE BOX SUPPORT M6X16 H SCREW M6 H NUT M10 H NUT L10 WASHER M10X30 SSTH SCREW...

Page 62: ...INT 60 INTERIOR BASE PLATE RH LEAF 49 PLUG 40 18 POM BEARING M22 NUT M8 GREASE NIPPLE M22 REINFORCED HINGE Figure 38 5 29 OPTION FITTING THE SALOON GATE SEE FIGURES 38 39 49 PLUG ENTRY ARCH SUPPORT M1...

Page 63: ...igure 39 49 60 ALIGNMENT BRACKET STIFFENER M10X70 H SCREW M10X80 H SCREW 5 29 1 SALOON GATE POSITION WITHOUT IDENTIFICATION 5 29 2 SALOON GATE POSITION WITH IDENTIFICATION Please refer to the document...

Page 64: ...DETECTOR ONTO THE TRACK SEE FIGURE 40 M12X50 SSTH SCREW M8X40 H SCREW L8 WASHER SUPPORT FOR DETECTOR ON RAIL M8X16 H SCREW DETECTOR BOX DETECTOR BOX SUPPORT M8 H NUT M8X16 H SCREW RAIL FLANGE M12 WASH...

Page 65: ...THE STAINLESS STEEL SKIRTS SEE FIGURE 41 SS SKIRT SS M6X16 H SCREW SS L6 WASHER SS M6 H NUT PERFORATED RAIL M10X20 SCREW L10 WASHER M10 H NUT DISPLAY THE PICTOGRAMS UNIFORMLY AROUND THE CIRCUMFERENCE...

Page 66: ...DMRE13011642 DMRE13011642 9e1006b Page 66 Figure 42 5 32 OPTION FITTING THE MILK PIPE SEE FIGURE 42 PIPE GUIDE...

Page 67: ...URE 43 STEEL SS M8 NUT TROUGH SEPARATION SS M8X16 H SCREW TROUGH SS M8X20 H SCREW SS L8 WASHER TROUGH PARTITION JUNCTION BLUE PE TROUGH PARTITION 27 PLUG M8 H NUT M8X42 U CLAMP TROUGH SEPARATION SUPPO...

Page 68: ...e instructions must be checked in detail 6 2 LOCATION For reasons of safety ease of operation and maintenance the rotary must be visible from the automatic control cabinet Connections to the drive mot...

Page 69: ...9e1006b Page 69 6 5 TERMINAL BOARD XPEDIA ROTARY MAIN CABINET...

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Page 71: ...9e1006b Page 71...

Page 72: ...9e1006b Page 72 www boumatic com G e n t l y Quickly and Com p l e t e l y...

Page 73: ...9e1006b Page 73 6 6 WIRING DIAGRAM XPEDIA ROTARY MAIN CABINET www boumatic com Gently Q u i c k l y a n d C o m p l e t e l y...

Page 74: ...9e1006b Page 74 www boumatic com Gently Q u i c k l y a n d C o m p l e t e l y...

Page 75: ...9e1006b Page 75 www boumatic com Gently Q u i c k l y a n d C o m p l e t e l y...

Page 76: ...9e1006b Page 76 www boumatic com Gently Q u i c k l y a n d C o m p l e t e l y...

Page 77: ...9e1006b Page 77 www boumatic com Gently Q u i c k l y a n d C o m p l e t e l y...

Page 78: ...9e1006b Page 78 6 7 WIRING DIAGRAM SWIVEL JOINT www boumatic com Gently Q u i c k l y a n d C o m p l e t e l y...

Page 79: ...9e1006b Page 79 www boumatic com Gently Q u i c k l y a n d C o m p l e t e l y...

Page 80: ...9e1006b Page 80 6 8 LOCATION OF SCREENS AND DETECTORS www boumatic com Gently Q u i c k l y a n d C o m p l e t e l y...

Page 81: ...9e1006b Page 81 6 9 LOCATION OF BOXES FOR STOP SLOW DOWN NO DETACHING www boumatic com Gently Q u i c k l y a n d C o m p l e t e l y...

Page 82: ...9e1006b Page 82 www boumatic com Gently Q u i c k l y a n d C o m p l e t e l y...

Page 83: ...9e1006b Page 83 6 10 ASSIGNMENT OF INDICATORS ON CONTROLLER CONTROL PANEL...

Page 84: ...9e1006b Page 84 6 11 LOCATION OF ENTRY EXIT SENSORS...

Page 85: ...9e1006b Page 85 6 12 WIRING DIAGRAM CABINET FOR 30 38 STALL ROTARY www boumatic com Gently Q u i c k l y a n d C o m p l e t e l y...

Page 86: ...9e1006b Page 86 6 13 WIRING DIAGRAM CABINET FOR 20 28 STALL ROTARY www boumatic com Gently Q u i c k l y a n d C o m p l e t e l y...

Page 87: ...le Speed Drive Programming Instructions English French German Older manuals not updated Lit Nr Title Language 9 880 Xpedia 360 EX Installation Instructions English French Dutch German 9 881 Xpedia 360...

Page 88: ...ts must always be observed All of the steps involved in the decommissioning work must be worked through in the order specified First of all make the operating area for decommissioning completely safe...

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