Bosch Rexroth KSM02 Operating Instructions Manual Download Page 13

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Table of Contents

Page

Operating instructions.................................................................................................... 1

1.1

Introduction............................................................................................................................................. 1

1.2

Safety instructions.................................................................................................................................. 1

1.3

Intended use........................................................................................................................................... 2

1.4

Application conditions, ATEX Equipment Group II, Category 3D........................................................... 3

1.5

Holding brake.......................................................................................................................................... 5

1.6

Residual risks......................................................................................................................................... 5

1.7

Marking................................................................................................................................................... 6

1.7.1

CE marking according to ATEX........................................................................................................... 6

1.7.2

UL labeling for USA and Canada........................................................................................................ 7

1.8

Connection cables.................................................................................................................................. 8

1.9

Varnish.................................................................................................................................................... 8

1.10

Attaching driving elements...................................................................................................................... 8

1.11

Mechanical attachment......................................................................................................................... 10

1.12

Holding brake – Commissioning and maintenance instructions .......................................................... 11

1.13

Connection system............................................................................................................................... 12

1.13.1

Electrical connection.......................................................................................................................... 13

1.13.2

Connecting the bonding conductor.................................................................................................... 14

1.14

Commissioning..................................................................................................................................... 14

1.15

Disassembly / maintenance / repair...................................................................................................... 15

1.15.1

Maintenance...................................................................................................................................... 17

1.15.2

Repair................................................................................................................................................ 17

Environmental protection and disposal ....................................................................... 19

Service and support..................................................................................................... 21

Declaration of conformity............................................................................................. 23

China RoHS 2.............................................................................................................. 25

Index............................................................................................................................ 27

KSM02 Motor-Integrated Servo Drives Operation in Potential‐

ly Explosive Atmospheres ATEX Directive 2014/34/EU

Table of Contents

R911379011_Edition 02 Bosch Rexroth AG

Summary of Contents for Rexroth KSM02

Page 1: ...KSM02 Motor Integrated Servo Drives Operation in Potentially Explosive Atmospheres ATEX Directive 2014 34 EU Operating Instructions R911379011 Edition 02 ...

Page 2: ...17 01 First edition 02 2020 01 Revised edition Copyright Bosch Rexroth AG 2020 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Title Type of Documentation Document Typecode Internal File Reference Record of Revision KSM02 Motor Integrated Servo Drives Operation in Potential ly Expl...

Page 3: ...nsion d alimentation Tenez compte des délais de décharge de condensateurs Gefahrbringende Bewegungen Lebensgefahr Halten Sie sich nicht im Bewegungsbereich von Maschinen und Maschinenteilen auf Verhindern Sie den unbeabsichtigten Zutritt für Personen Bringen Sie vor dem Zugriff oder Zutritt in den Gefahrenbereich die Antriebe sicher zum Stillstand Dangerous movements Danger to life Keep free and c...

Page 4: ...trabalhar nos componentes de acionamento Explicações mais detalhadas relativamente às instruções de segurança constam no capítulo 1 desta documentação Pericolo di morte in caso di inosservanza delle seguenti indicazioni di sicurezza Mettere in funzione i prodotti solo dopo aver letto compreso e osservato per intero la documentazione e le indicazioni di sicurezza fornite con il prodotto Se non dove...

Page 5: ...onte nem danifique as baterias Não deite as baterias no fogo Utilizzo inappropriato delle batterie Pericolo di lesioni Non tentare di riattivare o ricaricare batterie scariche pericolo di esplosione e corrosione Non scomporre o danneggiare le batterie Non gettare le batterie nel fuoco Svenska Dansk Nederlands Livsfara om följande säkerhetsanvisningar inte följs Använd inte produkterna innan du har...

Page 6: ...nskador Undvik att vidröra metallytor t ex kylelement Var medveten om att det tar tid för drivkomponenterna att svalna minst 15 minuter Varme overflader 60 C Risiko for forbrændinger Undgå at berøre metaloverflader f eks køleelementer Overhold drive components nedkølingstid min 15 min Hete oppervlakken 60 C Verbrandingsgevaar Voorkom contact met metalen oppervlakken bijv Koellichamen Afkoeltijd va...

Page 7: ...mponenty pohonu smí být v provozu pouze s pevně nainstalovaným ochranným vodičem Než začnete zasahovat do komponent pohonu odpojte je od elektrického napájení Dodržujte vybíjecí časy kondenzátorů Vaarallisia liikkeitä Hengenvaara Älä oleskele koneiden tai koneenosien liikealueella Pidä huolta siitä ettei muita henkilöitä pääse alueelle vahingossa Pysäytä käyttölaitteet varmasti ennen vaara alueell...

Page 8: ...etlenia k bezpečnostným pokynom zistite z kapitoly 1 tejto dokumentácie Pericol de moarte în cazul nerespectării următoarelor instrucţiuni de siguranţă Punerea în funcţiune a produselor trebuie efectuată după citirea înţelegerea şi respectarea documentelor şi instrucţiunilor de siguranţă care sunt livrate împreună cu produsele În cazul în care documentele nu sunt în limba dumneavoastră maternă vă ...

Page 9: ...e vătămare Nu încercaţi să reactivaţi sau să încărcaţi bateriile goale pericol de explozie şi pericol de arsuri Nu dezasamblaţi şi nu deterioraţi bateriile Nu aruncaţi bateriile în foc Magyar Български Latviski Az alábbi biztonsági útmutatások figyelmen kívül hagyása életveszélyes helyzethez vezethet Üzembe helyezés előtt olvassa el értelmezze és vegye figyelembe a csomagban található dokumentumba...

Page 10: ...zá fémfelületekhez pl hűtőtestekhez Vegye figyelembe a hajtás alkatrészeinek kihűlési idejét min 15 perc Горещи повърхности 60 C Опасност от изгаряне Не докосвайте метални повърхности например радиатори Съблюдавайте времето на охлаждане на задвижващите компоненти мин 15 минути Karstas virsmas 60 C Apdedzināšanās risks Neskarieties pie metāliskām virsmām piemēram dzesētāja Ļaujiet piedziņas kompone...

Page 11: ...ης Λάβετε υπόψη τους χρόνους αποφόρτισης των πυκνωτών Pavojingi judesiai Pavojus gyvybei Nebūkite mašinų ar jų dalių judėjimo zonoje Neleiskite netyčia patekti asmenims Prieš patekdami į pavojaus zoną saugiai išjunkite pavaras Ohtlikud liikumised Eluohtlik Ärge viibige masina ja masinaosade liikumispiirkonnas Tõkestage inimeste ettekavatsematu sisenemine masina ja masinaosade liikumispiirkonda Tag...

Page 12: ...nagi tühje patareisid reaktiveerida või täis laadida plahvatus ja söövitusoht Ärge demonteerige ega kahjustage patareisid Ärge visake patareisid tulle Ακατάλληλος χειρισμός μπαταριών Κίνδυνος τραυματισμού Μην επιδιώκετε να ενεργοποιήσετε ξανά ή να φορτίσετε κενές μπαταρίες κίνδυνος έκρηξης και διάβρωσης Μην διαλύετε ή καταστρέφετε τις μπαταρίες Μην απορρίπτετε τις μπαταρίες στη φωτιά 中文如果不按照下述指定的...

Page 13: ... Mechanical attachment 10 1 12 Holding brake Commissioning and maintenance instructions 11 1 13 Connection system 12 1 13 1 Electrical connection 13 1 13 2 Connecting the bonding conductor 14 1 14 Commissioning 14 1 15 Disassembly maintenance repair 15 1 15 1 Maintenance 17 1 15 2 Repair 17 2 Environmental protection and disposal 19 3 Service and support 21 4 Declaration of conformity 23 5 China R...

Page 14: ...XII KSM02 Motor Integrated Servo Drives Operation in Potential ly Explosive Atmospheres ATEX Directive 2014 34 EU Bosch Rexroth AG R911379011_Edition 02 ...

Page 15: ...t of the product and the user must keep them over the entire operation and lifetime of the product If the product is passed on or sold these operating instructions must be passed on to each new owner or user If this product is operated and used in another country or another linguistic region the product may only be passed on if a translation of the Operating Instructions is supplied together with ...

Page 16: ...n of the products the following warning symbols and signal words are used in these Operating Instructions The signal words describe the hazard classification The hazard classification identifies the risk that exists if the safety information is not observed In addition to the safety instructions specified here please also observe the general safety instructions in the Project Planning Manual DANGE...

Page 17: ...ecific conditions for safe operation of the products in the installation The allowed ambient temperature range is 0 40 C Strain relief for cables available after approx 30 cm from the connection point HAS10 1 001 accessory fixing clip for hybrid cable connectors fitted to product It is not allowed to exceed the specified tensile stress values of the cables connected using connectors The maximum al...

Page 18: ...e equipment grounding conductor in the hybrid cable and the separate bonding conductor at the housing have not been connected or are interrupted due to corrosion or other defects during their service life the discharge current flows as leakage current over conducting housing parts Connect the hybrid cable to the product and use the HAS10 1 001 accessory fixing clip for hybrid cable connectors Conn...

Page 19: ...ccurred the operator must remove it immediately 1 6 Residual risks Overloading In the case of an electrical or mechanical defect high temperatures may occur that result in explosion hazards Operation in an explosive dust atmosphere leads to a dust layer on the product during the exposure time and does no longer ensure sufficient cooling of the product see chapter 1 15 1 Maintenance on page 17 Grou...

Page 20: ...hnical data of the product Before installing the product make sure that this product carries the required labels and has a sufficiently high degree of protection for your application 6 29 Operating instructions KSM02 Motor Integrated Servo Drives Operation in Potential ly Explosive Atmospheres ATEX Directive 2014 34 EU Bosch Rexroth AG R911379011_Edition 02 ...

Page 21: ... an explosive dust atmosphere C conductive dust must be expected T155 C Maximum surface temperature within and outside of the enclosure where explosive dust may occur Dc Equipment protection level EPL classification Dc for advanced safety level for use in potentially flammable dust atmospheres where there is no ignition risk during normal operation and that have some additional safety measures whi...

Page 22: ...ible for selecting all the attached components Explosion hazard and danger to life or substantial property damage WARNING The entire motor machine combination must comply with the requirements for explosion protection in accordance with Directive 2014 34 EU For project planning and during operation please observe the notes in the product documentation of the components used Property damage by pene...

Page 23: ...inions are not axially fixed on the machine side a thermally dependent component of the axial force if the driving pinions are axially fixed on the machine side This causes the risk of exceeding the maximum allowed axial force or of the backlash within the gears increasing to an inadmissible degree damage to the NDE bearing by exceeding the maximum allowed axial force It is recommended to use driv...

Page 24: ...le Screw Tightening torque Ø mm Type 1 TT Nm KSM02 1B 041C 6 6 M6 20 10 4 Mounting hole TT Nm Tightening torque in newton meters 1 Minimum screw length for screwing into steel Minimum strength 8 8 The screw connections for flange assembly have to be able to withstand both the force due to weight of the product and the forces acting during operation Preparation Make the following preparations for a...

Page 25: ...fore commissioning The check and if necessary the resurfacing procedure can be carried out mechanically by hand or automatically using the software function Checking and resurfacing holding brakes by hand Measure the holding torque M4 of the holding brake If necessary resurface the holding brake Measuring the holding torque M4 of the holding brake 1 De energize the motor and make sure it cannot be...

Page 26: ...igher level control This requires special control programs adjusted to the machine and system concepts If necessary please contact your sales partner and discuss the resurfacing routine parameters for your application For more detailed information on software functions refer to the Functional Description Rexroth IndraDrive Firmware for Drive Controllers MPx xx DOK INDRV MP xxVRS FKxx EN P 1 13 Con...

Page 27: ...t position 3 Plug in the connector 4 Close the bracket at the connection point 5 Assemble the HAS10 1 001 accessory fixing clip for hybrid cable connectors HAS10 1 001 001 HAS10 1 001 002 Only completely closed brackets ensure that the degree of protection IP 65 can be attained and activate the vibration protection The HAS10 1 001 accessory fixing clip for hybrid cable connectors increases the vib...

Page 28: ...and moving parts Unclear operating states and product data WARNING Do not carry out commissioning under the following circumstances Connections operating states or product data are unclear or faulty Safety devices and monitoring systems of the installation are damaged or not in operation Never operate any damaged products Contact Rexroth for missing information or support during commissioning Prep...

Page 29: ...intenance repair Danger to life due to electrical voltage Working in the vicinity of live parts is extremely dangerous DANGER Any work required on the electric system may only be carried out by skilled electricians Tools for electricians VDE tools are absolutely necessary Prior to commencing work 1 Isolate even auxiliary circuits 2 Provide a safeguard to prevent reconnection 3 Make sure that the s...

Page 30: ...led standstill 2 Switch off the power voltage and control voltage of the drive controller 3 Switch off the main switch of the machine 4 Secure the machine against unpredictable movements and against unauthorized operation 5 Wait for the cool down times of the product and the discharge time of the electrical systems to elapse 6 Disconnect all electrical connections 7 Before dismounting the product ...

Page 31: ...using cooling fins and connections Depending on the degree of soiling but after one year in operation at the latest Visual inspection of the shaft sealing ring at the output shaft Visible abrasion residues of the shaft sealing ring Visible grinding marks or notches at the output shaft near the contact point of shaft sealing ring and output shaft After 5 000 operating hours 1 15 2 Repair Defective ...

Page 32: ...18 29 KSM02 Motor Integrated Servo Drives Operation in Potential ly Explosive Atmospheres ATEX Directive 2014 34 EU Bosch Rexroth AG R911379011_Edition 02 ...

Page 33: ...struction of sensitive parts such as watches credit cards Packaging Our packaging materials do not contain any problematic materials and can be recycled without any problem We use the following packaging materials wood cardboard and polystyrene Disposal by the manufacturer Our products can be returned to us for disposal Please make sure that the products are free from oil grease or other foreign m...

Page 34: ...20 29 KSM02 Motor Integrated Servo Drives Operation in Potential ly Explosive Atmospheres ATEX Directive 2014 34 EU Bosch Rexroth AG R911379011_Edition 02 ...

Page 35: ...vice repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following information ready Detailed description of malfunction and circum...

Page 36: ...22 29 KSM02 Motor Integrated Servo Drives Operation in Potential ly Explosive Atmospheres ATEX Directive 2014 34 EU Bosch Rexroth AG R911379011_Edition 02 ...

Page 37: ...g 4 1 EU declaration of conformity original German KSM02 Motor Integrated Servo Drives Operation in Potential ly Explosive Atmospheres ATEX Directive 2014 34 EU 23 29 Declaration of conformity R911379011_Edition 02 Bosch Rexroth AG ...

Page 38: ...ration of conformity original English 24 29 Declaration of conformity KSM02 Motor Integrated Servo Drives Operation in Potential ly Explosive Atmospheres ATEX Directive 2014 34 EU Bosch Rexroth AG R911379011_Edition 02 ...

Page 39: ...www boschrexroth com cn zh cn home_2 china_rohs2 KSM02 Motor Integrated Servo Drives Operation in Potential ly Explosive Atmospheres ATEX Directive 2014 34 EU 25 29 China RoHS 2 R911379011_Edition 02 Bosch Rexroth AG ...

Page 40: ...26 29 KSM02 Motor Integrated Servo Drives Operation in Potential ly Explosive Atmospheres ATEX Directive 2014 34 EU Bosch Rexroth AG R911379011_Edition 02 ...

Page 41: ... 13 Flange assembly 10 G Grounding 4 H HAS10 1 001 Fixing clip for hybrid cable connectors 13 Helical teeth 9 Helpdesk 21 Holding brake 5 Commissioning 11 Hazard warning 5 Holding brake malfunction 5 Hotline 21 I Intended use 2 K KSM02 Motor integrated servo drives KSM02 acc to ATEX Directive 2014 34 EU 1 M Maintenance 17 Manufacturer s declaration 23 Marking 6 O Operating conditions 3 Operating i...

Page 42: ...ty 8 Type plate 7 U UL labeling 7 Use Intended 2 W Warning symbols 2 X X Specific conditions 3 28 29 Index KSM02 Motor Integrated Servo Drives Operation in Potential ly Explosive Atmospheres ATEX Directive 2014 34 EU ...

Page 43: ...Notes KSM02 Motor Integrated Servo Drives Operation in Potential ly Explosive Atmospheres ATEX Directive 2014 34 EU 29 29 ...

Page 44: ...ectric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911379011 R911379011 DOK INDRV KSM EXGIIK3 IT02 EN P ...

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