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FHP560 Controller
Applications Manual
Bosch Thermotechnology Corp.
Data subject to change
Page____ of ____
1 Explanation Of Symbols
1.1 Key To Symbols
Warnings
Warnings in this document are identi
fi
ed by a
warning triangle printed against a grey background.
Keywords at the start of a warning indicate the type
and seriousness of the ensuing risk if measures to
prevent the risk are not taken.
The following keywords are de
fi
ned and can be used in this document:
DANGER
indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
indicates a hazardous situation which, if not avoided, could result in minor to moderate injury.
NOTICE
is used to address practices not related to personal injury.
Important information
This symbol indicates important information where
there is no risk to people or property.
CAUTION: DISCLAIMER
1 - Programming the Master BAS Building Controller is NOT provided by Bosch.
2 - The included sequence of operation and points list should be veri
fi
ed to ensure
compliance with all required speci
fi
cation. If not meeting speci
fi
cation, additional
custom programming costs will be incurred.
3 - When making selections in BST to place an order, be sure to select the necessary
Bosch sensors under accessories (eg. wall sensors, duct sensors, outdoor air
sensors, etc) and any additional options or accessories that may be required.
4 - Extra DDC customization to interface with non Bosch sensors will incur additional
special pricing.
5 - DDC controls by others will receive unit status alarm (error / no error) but won’t
be able to interpret the fault code - must use Bosch DDC to get cause of error
fault codes to BAS.
6 - On series evap, DDC (or controls by others) is required for heating and cooling
control. The controller is con
fi
gured to prevent stage 2 compressor from running
when in heating mode. Without controls, this feature won’t work properly in
heating mode as 2nd stage compressor (piped for straight cool) will cool while 1st
stage is trying to heat. Circuit 1 will have HGRH & HGBP, circuit 2 will be straight
cool.
7 - DDC controls need to be
fi
eld con
fi
gured per job site requirements.
8 - When specifying controls by others to be factory mounted all request should
be submitted in writing and signed off on by both parties. Bosch will assume
no responsibility for any oversights, unspoken intents, or assumptions in factory
mounting any third-party controllers.
9 - For orders requiring special software programming a requirements speci
fi
cation
document must be generated to notify the approving party of Bosch’s
comprehension of the desired sequence. It is the responsibility of the approving
agency/individual to carefully review the requirements and ensure that all intended
actions have been clearly stated and correctly interpreted.
Contents
1 Explanation Of Symbols
2
1.1 Key To Symbols
2
2 FHP560 Overview
3
2.1 Key Features/Bene
fi
ts
3
3 Speci
fi
cation
4
4 Physical Dimensions
4
5 Controller Components & Features
5
6 Explanation Of DDC Options
6
7 I/O Port Assignments And Overview
7
8 Wiring Termination Specs
9
9 Electrical Schematic
10
10 Symbol Legend
11
10.1 Common Abbreviations
11
11 Common Applications
12
11.1 HP Basic
12
11.2 HP + HGRH
13
11.3 STRAIGHT COOL + EH
14
11.4 STRAIGHT HP + CWV
15
11.5 HP + LP
16
11.6 HP + BOILERLESS
17
11.7 HP + ECONOMIZER
18
11.8 STRAIGHT COOL + ECONOMIZER
19
11.9 HP + CO
₂
20
11.10 HP + BOIL DPS
21
11.11 HP + BOIL HGRH + (SDS-SDP)
22
11.12 HP + ECON HGRH + (SDS-FSS-DFS)
23
11.13 HP + EH + CWV + (SDS-FSS-VES)
24
11.14 HP + HGRH + LP + (DFS-PSS)
25
12 Water-To-Air Sequence Of Operation
26
13 Integration Points List - Water-to-Air Standard Software 7.05.03 28
14 ZS Combination Sensors
36
14.1 ZS Sensor Overview
36
Fig. 6 ZS Sensors
36
14.2 ZS Sensor Speci
fi
cations
36
14.3 ZS Sensor Dimensions
37
14.4 ZS Sensor Features
37
14.5 Addressing Sensors
38
14.6 Con
fi
guring Multiple Sensors
38
14.7 Formatting Sensors
38
14.8 ZS Sensor Wiring Speci
fi
cation
38
14.9 Wiring and Mounting a ZS Sensor
39
14.10 Electrical Schematic - Sensor Averaging
40
14.11 ZS Pro Sensors
41
14.12 Rnet Tags
43
15 The BACview Interfaces
44
15.1 BACview Hand-held Module
44
15.2 Virtual BACview
44
15.3 BACview Dimensions and Speci
fi
cations
45
15.4 Rnet Wiring Speci
fi
cations
45
15.3 Connecting the BACview to FHP560
46
15.4 To Communicate Using a Laptop & Virtual BACview
46
16 Troubleshooting
47
16.1 FHP560 Troubleshooting
47
16.2 ZS Sensors Troubleshooting
47
