Bosch FB 100 Installation And Operating Instructions Manual Download Page 51 | Manualshive

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6 720 643 259 (2010/05)

Troubleshooting

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51

US/CA

If the fault persists:

B

Call the authorized installer or customer
service and inform them of the fault, quoting
the controller details (from the identification
plate inside the flap).

Appliance details

Type:
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Order number:
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Date of manufacture (FD...):
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Summary of Contents for FB 100

Page 1: ...Installation and Operating Instructions Remote Control and Room Sensor FB 100 6 720 612 481 00 1R for FW 200 on a boiler with Heatronic 3 6 720 643 259 2010 05 ...

Page 2: ...6 720 643 259 2010 05 2 Overview of controls and symbols US CA Overview of controls and symbols Fig 1 Standard display 6 720 643 256 01 1O 3 3 4 1 menu info 1 2 3 5 6 7 8 4 9 12h 15 18 21 24h 3 6 ...

Page 3: ...tion some of the controls and operating modes are marked only by the symbols e g or the menu levels are separated by the symbol e g Vacation Start menu info Symbols Current room temperature Flashing segment Time now between 01 45pm and 02 00pm 13 45 14 00 Solid segments time set for operating mode Comfort today or hot water ON or 50 1 segment 15 min Empty segments time set for operating mode Econo...

Page 4: ...setting programming 21 6 MAIN MENU settings 23 6 1 MAIN MENU summary and settings 23 6 1 1 MAIN MENU Vacation 23 6 1 2 MAIN MENU Heating 24 6 1 3 MAIN MENU General settings 25 6 2 Vacation program 26 6 3 Heating program 27 6 3 1 Time temperature level program 27 6 3 2 Temperature for the operating modes and heat up rate 28 6 4 DHW 28 6 5 General settings 29 6 5 1 Display formats 29 6 5 2 Button lo...

Page 5: ...nts 5 US CA 9 Troubleshooting 42 9 1 Troubleshooting with display 42 9 2 Troubleshooting without using display 50 10 Energy saving tips 52 11 Environmental protection 53 12 Individual settings for the heating program 54 Index 57 ...

Page 6: ...ions 5 6 and 12 There you will also find summaries of the default settings and setting ranges for the menus There are also tables for writing down your settings want to view information about the heating system refer to Section 7 are an INSTALLER and want to make installer settings or view system information refer to Section 8 There you will also find summaries of the default settings and setting ...

Page 7: ...ates possible severe personal injury DANGER indicates that severe personal injury may occur Important information Additional symbols Warnings are indicated in the text by a warning triangle and a gray background In case of danger due to electric shock the exclamation point on the warning triangle is replaced with a lightning symbol Important information that presents no risk to people or property ...

Page 8: ...20 VAC from the heating appliance and all other BUS users B Electrical components must be installed by a trained electrician and the installation must meet the National Electric Code as well as all applicable local codes and regulations B Provide a dedicated circuit breaker for the boiler and heating system rated at least 15 A B All line voltage wiring must use at least AWG14 size cables B Never i...

Page 9: ... outdoor reset control 2 1 Technical specifications 2 2 Scope of delivery Fig 2 Scope of delivery 1 Upper part of remote control 2 Base for wall mounting 3 Slide cover 4 Installation and operating instructions 2 3 Supplementary accessories See also the pricelist IPM 2 module for control of up to two mixed heating zones Control of one unmixed heating zone in the heating system possible 2 4 Cleaning...

Page 10: ...poses included in the planning documents System 2 Option A Option E CV SP RE T1 SF WSC CV PA RE TA FK T2 CV WSS DWUC M T3 FK FK FK TC M DWU1 T4 PS Option C PE CV WW ZP TWM T Z KW GZT HP 6 720 643 250 19 1O VF P S M MF4 P4 M4 TB4 HK4 TB3 MF3 P3 M3 HK3 M HK2 MF2 P2 M2 TB2 M HK1 MF1 P1 M1 TB1 M FW 2001 AF FW 2001 IPM 2 FB 100 2 IPM 2 FB 100 FB 100 ISM 2 ...

Page 11: ...ump for thermal disinfection P S P S Piping Low loss header RE Flow rate adjuster with indicator SF Storage tank temperature sensor NTC SP Solar circuit pump 1st collector array System 2 Heating boost and solar water heating T1 Collector temperature sensor for 1st collector array T2 Buffer storage tank temperature sensor bottom T3 Buffer storage tank temperature sensor top T4 Temperature sensor he...

Page 12: ...he installation site primary room must be suitable for controlling the heating system B Select the installation location Fig 4 Installation B Remove the top section and slide cover from the base Fig 5 DANGER Risk of electric shock B Prior to mounting this accessory Isolate the boiler from the power supply 120 VAC using the emergency shut off switch or the heating system circuit breaker 6 720 643 2...

Page 13: ...ing other accessories B Mount accessories according to code requirements and the installation instructions supplied 3 2 Disposal B Dispose of packaging in an environmentally responsible manner B When replacing components dispose of the old parts in an environmentally responsible manner 6 720 643 250 03 1O 15 64 6 mm 9 64 3 5 mm 15 64 6 mm 9 64 3 5 mm Ø 2 23 64 Ø 60 mm 3 2 1 6 720 612 220 06 1R ...

Page 14: ...of inductive external influences use shielded cables This way the cables are shielded against external influences e g high voltage cables contact wires transformer stations radio and TV devices amateur radio stations microwave devices etc Fig 8 FB 100 connected to any BUS user B Fig 9 BUS links connected via junction box A A Junction box B Bus users If the BUS cables feature different cross sectio...

Page 15: ...ng first commissioning or after a global reset resetting all adjustments B Turn to select the language and press to confirm B Only one FB 100 can be assigned per heating circuit and per code Select ID heating circuit with and confirm with B On commissioning the automatic system configuration is started wait 60 seconds and follow the instructions shown B Set time and date for the FB 100 on the outd...

Page 16: ...ly Æ section 5 1 4 on page 17 This function is only available when mode is switched on B Press and release to bring forwards the next switch point and the associated operating mode Comfort Economy Frost for the selected heating circuit to the current time The display shows the changed settings B Press and hold and simultaneously turn the dial to change the next switch point At maximum the switch p...

Page 17: ... factory setting Automatic switch between Comfort Economy Frost according to the active heating program The FB 100 controls the room temperatures set on the Heating levels submenu Æ section 6 3 2 on page 28 Constant heating The FB 100 controls to the room temperature set in the Heating levels submenu for Comfort Æ section 6 3 2 on page 28 The heating program is ignored Constant economy The FB 100 ...

Page 18: ...id by pressing and the name is displayed in gray again If the change mode is exited with a button other than the change is discarded and the original value remains valid 5 2 1 Sample programming menu The programming steps must always be carried out according to the same principle The functions of the controls and the meanings of the symbols on the display are explained on pages 2 and 3 If you want...

Page 19: ...nd confirm Turn In this example put the marking on the Monday menu option The segment ring for the heating program is only displayed if all switch points for the selected days of the week are the same e g all switch points for the Mon Fri menu option are the same Press Confirm the Monday menu option The next submenu with the pre programmed switch points and operating modes P1 to P6 is displayed 9 ...

Page 20: ...o Friday Turn In this example set the operating mode to Economy At the same time the associated segments change Press The operating mode is saved Setting of P1 is now complete The changed switch point operating mode and segments are displayed Set additional switch points and operating modes P2 to P6 as described Selecting the next menu level up Press Call up the next menu up or Turn Set the markin...

Page 21: ...described in section 5 2 1 starting on page 18 select and confirm the A Program A menu option Turn In this example put the marking on the Reset factory settings menu option Press Confirm menu option Reset factory settings The value to be changed flashes Turn Set the marking on the Reset factory settings menu option to Yes Press Confirm resetting of the program After concluding the resetting a help...

Page 22: ...the default display is set Press and simultaneously and hold until the following warning text is displayed with a 10 second countdown function If you wish to reset all settings Press and hold down and simultaneously until the following help text is displayed Press to complete the resetting All settings are now reset to the factory settings and the system must be commissioned by the installer once ...

Page 23: ... adjustment ranges of the individual menu options column 3 space for making a note of your personal settings column 4 references to the detailed descriptions of the individual menu options column 5 6 1 1 MAIN MENU Vacation The menu options are only shown if the system components are present and or active Some menu options are not shown because they are switched off by a setting for another menu op...

Page 24: ...A C Program C program name can be changed AM weekday worker PM weekday worker All day All day lunch Family All day early shift All day late shift Seniors All days Æ table starting on page 54 P1 P2 P6 Mon Fri P1 P2 P6 Sat Sun P1 P2 P6 Monday Tuesday Sunday P1 P2 P6 Reset factory settings No No Yes Program name As selected on Edit menu e g Program A Edit program name View A Program A C Program C AM ...

Page 25: ...starts on page Menu structure General settings Default setting Control range Personal setting Description starts on page Display format 29 Time 12 am pm 12 am pm 24h Date MM DD YYYY DD MM YYYY or MM DD YYYY Temperature unit F F C1 Display contrast According to factory test 25 75 Information at top of display Without ISM Outdoor temperature Outdoor temperature Date With ISM Solar pump status Solar ...

Page 26: ... program for DHW heating can only be set on the outdoor reset control Start If the date for Start is today the vacation program starts immediately If the date for Start is tomorrow or later the vacation program starts at 12 00am 00 00 on the set day End The vacation program ends at 11 59pm 23 59 on the set day Heating operating mode for the assigned heating zone during the vacation program When th...

Page 27: ...test switching interval is 15 minutes 1 segment Copy and set 3 personal heating programs B Copy preset heating program B Set personal switch points and associated operating modes Deactivate switch points that are not required by deleting them All days starting the selected operating mode at the same time every day Mon Fri starting the selected operating mode at the same time Monday through Friday ...

Page 28: ...ficient or when the home is empty or everyone is in bed and you do not want the house to cool down too much Frost minimum desired temperature e g when the home is empty or everyone is in bed and it is OK for the house to cool down Consider any pets and plants Menu Heating Parameter Heat up speed B Setting the desired heat up speed for the Heating circuit Economy The building is heated up slowly th...

Page 29: ...ities in BTU or MBTU C temperatures in C areas in m2 energy quantities in Wh or kWh Display contrast Set display contrast to between 25 and 75 Information at top of display Set the desired information to be shown on the top line of the basic display 6 5 2 Button lock Menu General settings Key lock Use this menu if you want to prevent unauthorized use of the button functions e g by children If a lo...

Page 30: ...ems column 3 The menu options are only shown if the system components are present and or active and if no remote control is accessing these Some menu options are not shown because they are switched off by a setting for another menu option Menu structure INFO Variable example display Description Boiler Outdoor temperature 50 0 F 10 0 C Current outdoor temperature Heating mode possible Yes No Shows ...

Page 31: ... Off Heating pump switching status in the assigned heating circuit Current mixer setting 85 open Current opening of the mixing valve in the assigned heating circuit Customer service Telephone number Telephone number Telephone number of installer system installer Name Name Name of installer system installer Solar Solar yield last hour 409 BTU 120 Wh Solar energy yield in the last hour a figure is o...

Page 32: ...s column 4 references to the detailed descriptions of the individual menu options column 5 8 1 1 INSTALLER SETTINGS System configuration The INSTALLER SETTINGS menu is intended only for installers B To open INSTALLER SETTINGS press and hold for approx 3 seconds menu The menu options are only shown if the system components are present and or active Some menu options are not shown because they are s...

Page 33: ...t Eco Frost Comfort Eco Frost 37 Room temperature offset 0 F 0 0 C 9 F 9 F 5 0 C 5 0 C F C 38 Heating OFF until lower level reached Yes No Yes 38 Heating OFF at outdoor temperature 68 F 20 0 C 50 F 77 F 10 0 C 25 0 C 210 F 99 0 C function off F C 38 Risk of freezing at outdoor temperature 38 F 3 0 C 23 F 50 F 5 0 C 10 0 C F C 38 Mixer run time 140 s 10 s 600 s s 38 Minimum outdoor temperature 5 F ...

Page 34: ...ontrol range Personal setting Description starts on page Boiler part number 7 777 777 777 data from boiler 41 Boiler date of manufacture 06 27 2010 data from boiler Controller part number and model 7 777 777 777 FB 100 fixed factory setting Controller date of manufacture 06 27 2010 fixed factory setting Controller software version JF11 12 fixed factory setting Menu structure Output test Default se...

Page 35: ... Use this menu if you want to set the parameters for the assigned heating circuit For example the heating curves can be calculated with these parameters Menu Heating parameters Heating circuit type B Set the heating type of the assigned heating circuit Baseline Design temp Default settings for a level heating curve are used according to the classic base point end point method Radiant Floor Default...

Page 36: ... Fig 14 Factory setting for heating curve in convector heating system 32 50 68 14 4 F 0 10 20 10 20 C AT 10 20 30 40 50 60 70 80 C 50 68 86 104 122 140 158 176 F VL 6 720 643 250 09 1O 32 50 68 14 4 F 0 10 20 10 20 C AT 10 20 30 40 50 60 70 80 C 50 68 86 104 122 140 158 176 F VL 6 720 643 250 10 1O 32 50 68 14 4 F 0 10 20 10 20 C AT 10 20 30 40 50 60 70 80 C 50 68 86 104 122 140 158 176 F VL 6 720...

Page 37: ...s e g 176 F 80 C maximum supply temperature For Baseboard e g 176 F 80 C maximum supply temperature Menu Heating parameters Room influence B Set the room temperature influence on the heating curve 0 No room temperature influence 100 Maximum room temperature influence Menu Heating parameters Room influence enabled for modes B Select operating modes for which the room temperature influence should be...

Page 38: ...ing to switch off 50 F 77 F 10 C 25 C Outdoor temperature when heating is turned off 210 F 99 C Function switched off i e the heating can switch on at any outdoor temperature Menu Heating parameters Risk of freezing at outdoor temperature If the outdoor temperature exceeds the set frost protection threshold temperature by 1 8 F 1 C and there is no heat demand then the heating pump in the heating c...

Page 39: ... the FB 100 The precision instrument must not transfer any heat to the FB 100 B Keep away from heat sources such as sunlight body heat etc for 1 hour B Adjust the displayed room temperature correction value Menu Heating parameters Heating circuit solar optimization For a detailed description of Heating circuit solar optimization Æ see page 40 For further information see the documentation of the ou...

Page 40: ... temperature overshoot in the building and increases the comfort level B Heating circuit solar optimization increase if the heating circuit heats rooms that have large south facing windows B Heating circuit solar optimization do not increase if the heating circuit heats rooms that have small north facing windows 8 5 Fault history Installer settings Fault history Menu structure Æ page 33 Installers...

Page 41: ...st For menu structure and adjustment range Æ page 34 The Output test menu gives you the opportunity to activate individual actuators pumps mixing valves individually to check their function Stop all output tests Use this parameter to reset the activation of all actuators to Auto Heating circuit pump Auto Control of the pump according to the set program Manual ON Pump always on Manual OFF Pump off ...

Page 42: ...that detected the fault and reported it to the controller 3 Description of fault 4 Code or additional information about fault The current fault is indicated on the controller and on all remote controls B The relevant BUS device affected by the current fault must be determined The fault can only be rectified on the BUS device from which the fault originates For the installer B Remove the fault in a...

Page 43: ...to EEPROM fault 205 See display text 1 Check parameter settings and readjust them as necessary If this happens again identify the defective controls remote control and replace Fault 02 Internal fault FB100 FW200 can no longer control the heating system 255 See display text 1 Identify defective controller and replace Fault 03 Room temp sensor defective 20 The room temperature sensor installed in th...

Page 44: ...ected on the controls Fault 12 System configuration bus device missing 176 177 178 179 IPM with ID x not detected on the controls Fault 13 System configuration bus device changed or replaced 157 See display text 1 Check system configuration for domestic hot water system or start automatic system configuration Fault 13 System configuration bus device changed or replaced 158 159 Check system configu...

Page 45: ...ID 3 or higher 119 Fault 27 FW200 not found 191 See display text 1 Check BUS connection and repair disconnect if necessary Fault 28 Remote control is installed in boiler 155 Remote control installed in boiler Mount remote control in living area Fault 29 Unable to save parameter settings 202 BUS device is configured but not available at present Check system structure check system configuration adju...

Page 46: ...sor T3 on tank at heating return defective 105 Short circuit on the sensor lead T3 Check temperature sensor T3 and replace if necessary 106 Break in sensor lead T3 Fault 43 Temperature sensor T4 at heating return defective 107 Short circuit on the sensor lead T4 Check temperature sensor T4 and replace if necessary 108 Break in sensor lead T4 Fault 44 Temperature sensor T5 at top of solar tank defe...

Page 47: ... 143 Secondary circuit pump PD sticking due to physical blockage Unscrew and remove the slotted screw on the pump head and use a screwdriver to release the pump shaft Do NOT strike the pump shaft with the screwdriver Fault 51 Incorrect temperature sensor type connected 122 Collector temperature sensor type used as tank temperature sensor T2 Use correct type of temperature sensor Æ Technical data i...

Page 48: ... sensor T1 or TA close to collector array outlet Fault 54 Temperature for thermal disinfection not reached in solar tank 145 Maximum temperature for solar tank too low Set higher maximum temperature for solar tank Delivery rate of disinfection pump PE too low Set higher pump speed on disinfection pump PE or if possible open flow restrictor more Thermal disinfection cancelled manually before the re...

Page 49: ... e g increase reduce pump speed or if necessary further open or close flow setter on the solar pump station Target 0 22 gpm 50 l h of collector Check that the settings match the collector area type and location factor in the solar optimization menu 202 Flow rate in solar system for collector group 1 is too low 203 Flow rate in solar system for collector group 2 is too high 204 Flow rate in solar s...

Page 50: ...luence of external heat on the room e g through solar radiation lighting TV fireplace etc Arrange for installer to increase Room influence Select a better location for FB 100 and ask your installer to reposition it Mixer time set incorrectly Have mixer time set by the installer according to the technical data for the mixer Temperature rises instead of falling Incorrect time and date set e g after ...

Page 51: ...S CA If the fault persists B Call the authorized installer or customer service and inform them of the fault quoting the controller details from the identification plate inside the flap Appliance details Type Order number Date of manufacture FD ...

Page 52: ...res can be achieved Only increase the temperature levels if the temperature is not reached after some time Æ section 6 3 2 on page 28 Much energy can be saved by reducing the room temperature via economy phases Reducing the room temperature by 1 8 F 1 C up to 5 energy can be saved Not recommended To let the room temperature fall below 60 F 15 C during the daytime otherwise the cooler walls continu...

Page 53: ...To protect the environment we use the best possible technology and materials taking into account economic points of view Packaging For the packaging we participate in the country specific recycling systems which guarantee optimal recycling All packaging materials used are environmentally friendly and recyclable Old appliances Old appliances contain resources that must be recycled The components ar...

Page 54: ...m 12 00pm 10 00pm Friday 06 00am 08 00am 12 00pm 11 30pm Saturday 07 00am 11 30pm Sunday 08 00am 10 00pm PM weekday worker Monday Thursday 07 00am 12 00pm 05 00pm 10 00pm Friday 07 00am 12 00pm 05 00pm 11 30pm Saturday 07 00am 11 30pm Sunday 08 00am 10 00pm All day Monday Thursday 06 00am 08 00am 05 00pm 10 00pm Friday 06 00am 08 00am 05 00pm 11 30pm Saturday 07 00am 11 30pm Sunday 08 00am 10 00pm...

Page 55: ...11 30pm Sunday 08 00am 10 00pm All day early shift Monday Thursday 04 00am 10 00pm Friday 04 00am 11 00pm Saturday 07 00am 11 00pm Sunday 07 00am 10 00pm All day late shift Monday Thursday 06 00am 11 30pm Friday 06 00am 11 30pm Saturday 07 00am 11 30pm Sunday 08 00am 11 30pm Seniors Monday Thursday 07 00am 11 00pm Friday 07 00am 11 00pm Saturday 07 00am 11 00pm Sunday 07 00am 11 00pm P1 P2 P3 P4 P...

Page 56: ... 05 56 Individual settings for the heating program US CA Personal setting heating circuit Name ________________________ All days Mon Fri Sat Sun Monday Tuesday Wednesday Thursday Friday Saturday Sunday P1 P2 P3 P4 P5 P6 ...

Page 57: ...mp for thermal disinfection PE 11 DHW program 28 DHW recirculation pump CP 11 Dial 18 Disposal 13 DWU1 11 DWUC 11 E Energy saving 52 Environmental protection 53 F Factory settings 23 30 32 Fault history 33 40 Fault indication 42 Faults 33 40 42 Boiler 42 G General settings 25 29 H Heating 27 Heating program 24 27 Heating zone mixed 11 High low priority system 11 Highlight 11 I Individual timer pro...

Page 58: ...ogramming 18 Option A 2nd collector array 11 C high low priority system 11 E Thermal disinfection of the solar tank 11 Outdoor temperature 52 P Packaging 53 Panel radiator 52 Power module IPM 2 accessory 11 Programming Deleting 21 Installer settings 32 Resetting to factory settings a program 21 Setting language 29 Setting the date 29 Setting the time 29 Setting vacation program 26 Settings the DHW...

Page 59: ...A T Technical specifications 9 Test Actuators 41 Outputs for pumps and mixing valve 41 Thermostats 52 Timer see heating program 17 Times for DHW heating 28 Troubleshooting 42 V Vacation program 23 26 Venting 52 W Warmer DHW 28 Heating 16 ...

Page 60: ... 1100 Fax 603 584 1681 www bosch us U S A Products manufactured by Bosch Thermotechnik GmbH Junkersstrasse 20 24 D 73249 Wernau www bosch thermotechnology com Bosch Thermotechnology Corp reserves the right to make changes without notice due to continuing engineering and technological advances 067206432592 ...

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