BOMBARDIER SeaDoo Speedster 200 Operator'S Manual Download Page 7

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MAINTENANCE INFORMATION

MAINTENANCE.......................................................................................

Emission Component Maintenance ........................................................

Engine Emissions Information.................................................................

Lubrication...............................................................................................

Periodic Inspection ..................................................................................

Throttle Cables ........................................................................................

Fuel and Oil Filters...................................................................................

Steering/Jet Pump Nozzle Adjustment ...................................................

Reverse Gates.........................................................................................

Deck Drain...............................................................................................

Fuses.......................................................................................................

Bilge Air Blower.......................................................................................

Navigation Light Bulb Replacement ........................................................ 80
General Inspection and Cleaning............................................................. 80

STORAGE AND PRE-SEASON PREPARATION.........................................

Pre-Season Preparation ...........................................................................

TROUBLESHOOTING...............................................................................

PERIODIC INSPECTION CHART ..............................................................

SPECIFICATIONS ....................................................................................

SI METRIC INFORMATION ......................................................................

WARRANTY

BOMBARDIER LIMITED WARRANTY
FOR MODEL YEAR 2004 SEA-DOO

SPORT BOATS

SOLD IN THE UNITED STATES AND CANADA .......................................

CALIFORNIA EMISSION CONTROL WARRANTY
STATEMENT FOR MODEL YEAR 2004 SEA-DOO

SPORT BOATS

EQUIPPED WITH A ROTAX

ENGINE(S) ..................................................

Your Emission Control Warranty Rights and Obligations ........................

Manufacturer’s Limited Warranty Coverage ...........................................

Owner’s Warranty Responsibilities ......................................................... 101

BOMBARDIER INTERNATIONAL LIMITED WARRANTY
FOR MODEL YEAR 2004 SEA-DOO

SPORT BOATS ............................... 10

WEB SITES .............................................................................................. 10

DECLARATION CE OF CONFORMITY ...................................................... 10

Homologation and Certification ............................................................... 109

Operator’s Guide

Confirmation of Receipt .............................................. 110

CHANGE OF ADDRESS ........................................................................... 1

lmo2004_002a.book Page 5 Wednesday, May 14, 2003 11:10 AM

Summary of Contents for SeaDoo Speedster 200

Page 1: ......

Page 2: ...Guide and Safety Videocassette should remain with the craft at the time of resale Gelcote is a trademark of Gelcote International Knight s Spray Nine is a trademark of Korkay System Ltd The following...

Page 3: ...ability More serious boaters may want to obtain Chapman Piloting by Elbert S Maloney available at most book stores When introducing your family or friends to the sport be sure they fully understand th...

Page 4: ...HE IMPORTANT LABELS 31 IDENTIFICATION NUMBERS 34 Hull 34 4 TEC Engines 34 CONTROLS COMPONENTS AND INSTRUMENTS LOCATION 35 Overview 35 CONTROLS COMPONENTS AND INSTRUMENTS FUNCTIONS 37 1 Safety Lanyard...

Page 5: ...3 Jet Pump Water Intakes 48 34 Bow Lights 48 35 Removable Stern Light 48 36 Mooring Cleats 49 37 Deck 49 38 Fuel Tank Cap 49 39 Deck Drain 50 40 Flushing Connectors 50 41 Ventilation Ducts 50 42 Bow S...

Page 6: ...e of Operation 62 Boarding from a Dock 63 Boarding from the Water 63 Starting 64 Rough Water or Poor Visibility Operation 65 Crossing Waves 65 Stopping Docking 65 Beaching 65 POST OPERATION CARE 67 Ge...

Page 7: ...METRIC INFORMATION 92 WARRANTY BOMBARDIER LIMITED WARRANTY FOR MODEL YEAR 2004 SEA DOO SPORT BOATS SOLD IN THE UNITED STATES AND CANADA 94 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEA...

Page 8: ...n refer to a hazard state ment as a warning in a general sense This manual uses three kinds of warnings depending on the likely ef fect of a hazard minor injury severe injury death CAUTION This signal...

Page 9: ...vation Bombardier reserves the right at any time to discontinue or change specifica tions designs features models or equipment without incurring obligation The illustrations in this document show the...

Page 10: ...SAFETY INFORMATION 9 SAFETY INFORMATION lmo2004 002b_2_of_3_safety_information fm Page 9 Wednesday May 14 2003 11 57 AM...

Page 11: ...ion less directional control is available To turn the craft both steering and throttle are necessary Like any other boat this craft has no brake Stopping distance will vary de pending on initial speed...

Page 12: ...xceed the payload or pas senger capacities for this sport boat which are listed on the capac ity plate and in the specifications Overloading can affect maneuver ability stability and performance Also...

Page 13: ...aks and hose deterioration Do not smoke or allow open flames or sparks in the vicinity Know the capacity of the fuel tank Avoid fueling at night except under well lit conditions Gas spills are not not...

Page 14: ...are com mon methods used to size PFDs It is your responsibility to ensure that you have the proper number and types of PFDs on board to comply with federal and local regulations and that your pas seng...

Page 15: ...e must be worn When inflated it provides buoyancy equivalent to Type I Il or III PFDs When it is deflated however it may not support some people TYPE V WEARABLE PFD Pointers The purpose of a PFD is to...

Page 16: ...ases the rate of body heat loss In cold water drown proof methods that require putting your head in the water are not recom mended Keep your head out of the water This will greatly lessen heat loss an...

Page 17: ...s than 26 feet 7 9 m in length are required to carry a hand mouth or power operated horn or whistle It must produce a blast of two second duration and audible at a dis tance of at least one half 1 2 m...

Page 18: ...the blood to reduce the ability of the blood to carry oxygen The reduced oxygen supply to body tissues results in death of the tissue Prolonged exposure can cause brain damage or death In high concent...

Page 19: ...sonous CO gas and cause excessive ac cumulation within cabin and cockpit areas Be alert for generator exhaust from your vessel or other vessels alongside F00A2HL WARNING Carbon Monoxide CO can be harm...

Page 20: ...lation in your boat and those around you CONFINED AREAS Be sure to provide adequate ventilation If the windshield has vents open them before getting underway to increase positive air flow and decrease...

Page 21: ...mething that will move with the operator if he or she leaves the helm station If the engine shuts down because this switch was activated the clip must be reinstalled on the interrupter switch before t...

Page 22: ...sea conditions beyond the skill or experience of the operator or the comfortable capability of the boat or passengers Be sure at least one other passen ger is familiar with the operation and safety a...

Page 23: ...common sense it s the law Check local and federal boating laws applicable to the waterways where you intend to use your craft Learn the local rules of the road Know and un derstand the applicable nav...

Page 24: ...keep in mind that as the throttle lever is returned to idle po sition less directional control is available and when the engine is off directional control is lost You need throttle to steer While your...

Page 25: ...Forget Ride smart from the start and we all win Voluntary Inspections State boating officials in many states or the U S Coast Guard Auxiliaries of fer courtesy inspections to check out your craft The...

Page 26: ...ater sport 2 Always wear a personal flotation device PFD approved by the U S Coast Guard Wearing a properly designed PFD helps a stunned or unconscious person stay afloat A Type IV water ski vest is a...

Page 27: ...a ter nearby 13 Stay at least 150 feet away from areas marked by a diver down float DIVER DOWN FLOAT WARNING Avoid Personal Injury Do not al low anyone near the jet pump or intake grate even when the...

Page 28: ...joined to form circle RIGHT TURN Arm outstretched pointing to the right LEFT TURN Arm outstretched pointing to the left RETURN TO DROP OFF AREA Arm at 45 degree from body pointing down to water and sw...

Page 29: ...29 VEHICLE INFORMATION lmo2004_002a book Page 29 Wednesday May 14 2003 11 10 AM...

Page 30: ...numbered Due to space availability for proper display of registration number refer to the following illustration for location The registration number must appear on each side of the sport boat TYPICAL...

Page 31: ...ssing or damaged they can be replaced free of charge See an authorized Sea Doo sport boat dealer Please read the following labels carefully before operating your boat Label 1 F13L13L 12 7 4 6 1 2 3 5...

Page 32: ...REFER TO ACTUAL LABEL ON BOAT Label 4 Label 5 Label 6 Label 7 Label 8 F13L1VY 7 F04LAYY WARNING F13L1MY F13L1SY WARNING F13L1NY WARNING F13L1OY WARNING WARNING F13L1TY lmo2004_002a book Page 32 Wedne...

Page 33: ...33 Label 9 Label 10 WAKE TOWER OPTIONAL Label 11 Label 12 F13L1QL WARNING F13L1PL WARNING F10L3EY F04LC9 Y lmo2004_002a book Page 33 Wednesday May 14 2003 11 10 AM...

Page 34: ...to trace the sport boat in the event of theft Hull The Hull Identification Number H I N is located on the right side of the tran som TYPICAL 1 Hull Identification Number H I N 4 TEC Engines The Engin...

Page 35: ...IEW Overview TYPICAL F13L15L 12 13 3 4 15 1 6 7 5 2 11 10 9 8 14 F13L13M 42 42 20 32 35 38 46 36 17 25 21 24 36 25 25 25 26 27 28 29 17 25 22 37 36 34 34 30 42 36 22 25 36 26 31 21 17 39 23 36 47 49 1...

Page 36: ...ders 26 Port Starboard Console Storage Compartments 27 Glove Box 28 Radio CD Player 29 12 Volt Accessory Jack 30 Bow Storage Compartment 31 Deck Storage Compartment 32 Rear Storage Compartment 33 Jet...

Page 37: ...ap to the switch to be able to start the engine TYPICAL 1 Safety lanyard 2 Secure to PFD 3 Snap to safety lanyard switch WARNING While the boat engines can be stopped using the start stop but tons goo...

Page 38: ...e safety lan yard on the switch Two short beeps should sound indicating the system is ready again to allow starting engines 2 Steering Wheel The steering wheel controls the direc tion of the sport boa...

Page 39: ...will signal that shifter is not in neutral with the safety lanyard on the DESS post while press ing one of the start stop button There after 1 short beep will confirm the neu tral position while shift...

Page 40: ...at a time can be started 1 Start when engine is NOT running Stopping Pressing either button when engines are running will stop that engine 1 STOP when engine IS running WARNING Only use reverse at sl...

Page 41: ...atic Bilge Pump An automatic bilge pump will evacuate water from the bilge A water sensor detects the water which activates the pump After the water is pumped out the pump shuts off automatically This...

Page 42: ...shboard this analog gauge continuously indicates the amount of fuel in fuel tank when engines are run ning The gauge is illuminated whenever the navigation lights are used The fuel level can also be v...

Page 43: ...nearest authorized Sea Doo dealer for servicing Engine Temperature Light CAUTION If the temperature indi cator light comes on stop engine s as soon as possible Turn off engine as soon as possible Che...

Page 44: ...ll latch to release the ladder TYPICAL 1 Latch Slideladdertowardrear thenpushdown TYPICAL LADDER LOWERED To store ladder lift horizontally com pletely slide toward front and secure latch 20 Swim Platf...

Page 45: ...sh the latch button inward to unlock storage compartment cover Lift cover until stopped by the retaining device The cover will hold in this position on calm water TYPICAL 1 Push button in The fire ext...

Page 46: ...12 Volt jack located on the port con sole for powering temporary accesso ries such as a cellular phone or porta ble television 30 Bow Storage Compartment A large convenient storage compart ment for P...

Page 47: ...cover gently un til stopped The gas assist cylinder will complete the opening and hold cover open Additional access to the rear storage compartment is available by pulling the loop located between th...

Page 48: ...m 34 Bow Lights Mandatory red and green lights See LIGHT SWITCH as mentioned earlier in this section 35 Removable Stern Light Mandatory white stern light It is recommended to keep it in rear storage c...

Page 49: ...ded to protect your boat CAUTION Never use mooring cleats to pull anything or to lift the sport boat 37 Deck Flat surface of boat deck should be kept clean and clear 38 Fuel Tank Cap 1 Fuel tank cap U...

Page 50: ...should never be obstruct ed TYPICAL PORT SIDE SHOWN 42 Bow Stern Eyelets Eyelets can be used for mooring tow ing and as a tie down point during transportation TYPICAL 1 Stern eyelet 43 Jet Pump Nozzle...

Page 51: ...post to tow other boats WARNING Never use a lit match or open flame close to vent Follow the Fueling Procedure instructions in the FUEL AND LUBRICATION section F13L1IZ 1 F13L1JY 1 WARNING Riding when...

Page 52: ...the engine compartment close to battery It is pro vided to allow a complete cut out of the electrical system When in OFF position ALL electrical equipment and electronics will be OFF It must be in th...

Page 53: ...internal engine lubrication Ensure to respect the following requirements Use 4 stroke engine oil that meets or exceeds the requirements for API ser vice classification SG SH or SJ Al ways check the AP...

Page 54: ...et idle for 30 seconds before stopping 4 Stop engines 5 Wait at least 30 seconds then pull each dipstick out and wipe clean CAUTION Never run engines longer than 5 minutes Drive line seals have no coo...

Page 55: ...el With vehicle on a level surface liquid should be between MIN and MAX level marks of coolant reservoir when each engine is cold 1 Level between marks when engine is cold NOTE The sport boat is level...

Page 56: ...contribute to a good break in CAUTION Continued wide open throttle runs and prolonged cruising without speed variations should be avoided this can cause engine dam age during the break in period NOTE...

Page 57: ...if required Shifter cable adjustment if required Ensure that throttle levers keep the selected position Adjust lever tension as necessary Hose condition and fasteners Bilge pump and bilge blower DESS...

Page 58: ...nly start craft once all items have been checked and operate properly ITEM OPERATION Hull Inspect Jet pump water intakes Inspect clean Bilge Drain Ensure plug is secured Battery Inspect tightness of c...

Page 59: ...ng System Assisted by another person check steer ing operation for free movement When the steering is centered the jet pump nozzles should be in the straight ahead position Ensure the jet pump nozzles...

Page 60: ...ttons Ensure switches operate properly Start and stop each engine using each switch individually Storage Compartment Covers Ensure they are closed and latched WARNING Verify the reverse gate lock WARN...

Page 61: ...ion When finished with loading the boat on trailer it is suggested to turn the main battery cut off switch to OFF After loading the craft ensure the main battery cut off switch is turned OFF and the b...

Page 62: ...le levers forward increases engine speed and therefore sport boat speed With shift lever pushed forward the sport boat moves forward In pulled back position the sport boat moves backward The middle po...

Page 63: ...ough the boat re quires only 30 cm 1 ft of water to float the engines should be started with at least 90 cm 3 ft of water be low the hull to protect the propul sion system TYPICAL A 90 cm 3 ft Boardin...

Page 64: ...a time Check ta chometers to monitor engines Cold and Warm Engine Do not advance the throttle levers to start either cold or warm engines CAUTION To avoid starter motor overheating the cranking perio...

Page 65: ...ut off the en gines just before coming alongside Beaching CAUTION It is not recommended to run the sport boat onto the beach Slowly approach the beach and shut off the engines using the safety lanyard...

Page 66: ...gine start stop buttons Always remove safety lanyard from sport boat WARNING If engines are shut off sport boat directional control is not available Never leave the safety lanyard connected on its swi...

Page 67: ...xhaust cooling systems with fresh water is essential to neutral ize corroding effects of salt or other chemical products present in water It will help to remove sand salt shells or other particles in...

Page 68: ...ort boat is out of water Close the water tap then stop the en gine CAUTION Always close the water tap before stopping the engine Anticorrosion Treatment To prevent corrosion spray a corrosion inhibito...

Page 69: ...ease button It may be necessary to repeat the pro cedure CAUTION Operating the sport boat with the water intake grates in lower position will cause damage to the ICS In severe conditions if the above...

Page 70: ...have the engines serviced the greater the damage will be to the engines Failure to have the engines properly serviced may cause severe engine damage Fuel Flooded Engines When an engine does not start...

Page 71: ...is will prevent the exhaust cooling systems from filling which may lead to water being injected into and filling the engines Without the engines running there isn t any exhaust pressure to car ry the...

Page 72: ...73 MAINTENANCE INFORMATION lmo2004_002a book Page 73 Wednesday May 14 2003 11 10 AM...

Page 73: ...cing fasteners make sure to use only those recommended by Bombardier If required contact your authorized Sea Doo dealer for further servicing information Operate your craft prudently and have fun Don...

Page 74: ...tions VIA U S POSTAL SERVICE Office of Mobile Sources Engine Programs and Compliance Division Engine Compliance Programs Group 6403J 401 M St NW Washington DC 20460 VIA EXPRESS or COURIER MAIL Office...

Page 75: ...cate connec tors of the Interface and the engine Electronic Control Units EMS ECU Additional Lubrication Bombardier Lube lubricant will help to prevent corrosion and keep proper op eration of moving m...

Page 76: ...il filter will cause oil starvation resulting in serious engine damage Steering Jet Pump Nozzle Adjustment When the steering is aimed in straight ahead position the jet pump nozzles should be in the s...

Page 77: ...efore re starting See an authorized Sea Doo sport boat dealer for servicing If nothing at all is working check main fuses located close to battery switch in engine compartment NOTE There are spare fus...

Page 78: ...n finished ensure to properly place seal in cover Carefully position cover on fuse block then firmly push until you hear a snap ping sound for each locking tab Charging System If the battery is regula...

Page 79: ...lb out Apply dielectric grease on new bulb contact surface The assembly is the reverse of remov al procedure General Inspection and Cleaning Inspection Check engine compartment for any damage and the...

Page 80: ...s Stains may be removed from seats and fiberglass with Knight s Spray Nine1 or the equivalent Respect the environment by ensuring fuel oil or cleaning solutions do not drain into the waterways Engine...

Page 81: ...coils CAUTION Ensure there is no dirt in coil holes prior to removing the spark plugs Otherwise dirt would fall into cylinder and will damage the internal components Remove spark plugs NOTE After loo...

Page 82: ...and the trailer with soap and water solution only use mild deter gent Rinse thoroughly with fresh wa ter Remove any marine organisms from the hull CAUTION Never clean apparent fi berglass and plastic...

Page 83: ...and refer to the pre season column Since technical skills and special tools are required some operations should be performed by an authorized Sea Doo dealer NOTE It is highly recommended that an autho...

Page 84: ...ng start stop buttons in some cases Bad connection between safety lanyard cap and DESS post Remove and reinstall the safety lanyard on the DESS post Two short beeps should be heard which indicates the...

Page 85: ...Fuel flooded engine Fouled defective spark plugs Replace Engine Misfires Runs Irregularly OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark Fouled worn spark plugs Replace Faulty RPM limiter Refer t...

Page 86: ...Lacks Acceleration or Power OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark Refer to ENGINE MISFIRES Water in fuel Siphon and replace Overheated engine s See ENGINE OVERHEATS Sport Boat can not Re...

Page 87: ...ment D Spark plug replacement D Ignition timing D COOLING SYSTEM Flushing O Hose condition and fasteners D Inspect clean engine drain tube D Water flow regulator valve inspection D FUEL SYSTEM Throttl...

Page 88: ...system electrical box es starting system etc D Digitally Encoded Security System D Monitoring beeper D Battery tightness D Battery charging D STEERING SYSTEM Inspection and cable adjustment D PROPULSI...

Page 89: ...v limiter setting 7650 RPM COOLING Type Liquid cooled Closed circuit see also EXHAUST SYSTEM Coolant Ethylene glycol 50 50 antifreeze water coolant containing corrosion inhibitors for internal combust...

Page 90: ...rection nozzle 26 Minimum required water level for jet pump s 90 cm 3 ft DIMENSIONS Overall length 6 02 m 19 ft 9 in Overall length on trailer 7 08 m 23 ft 3 in Beam 2 44 m 8 ft 0 in Draft 30 cm 12 in...

Page 91: ...eter per hour knot SYMBOL m kg N L C kPa N m km h kn PREFIXES PREFIX kilo centi milli micro SYMBOL k c m MEANING one thousand one hundredth of one thousandth of one millionth of VALUE 1000 0 01 0 001...

Page 92: ...93 WARRANTY lmo2004_002a book Page 93 Wednesday May 14 2003 11 10 AM...

Page 93: ...sensors are covered for TWENTY FOUR 24 CONSEC UTIVE MONTHS OR 200 HOURS OF ENGINE USE whichever occurs first FOUR 4 CONSECUTIVE MONTHS for commercial use except that the deck and hull fiberglass struc...

Page 94: ...ring or replacing parts of the Sport Boat found to be defective in material or workmanship in the reasonable judgment of Bombardier Such repair or replace ment of parts will be done without charge for...

Page 95: ...mance or durability or has been altered or modified to change its intended use or The Sport Boat is or has been used for racing at any point even by a prior owner 7 LIMITATIONS OF LIABILITY ALL WARRAN...

Page 96: ...f the new owner or b BOMBARDIER or an authorized BOMBARDIER Dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coor dinates of the new owner 9 CONSUME...

Page 97: ...nventional carbureted two stroke engines saving money and resources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies personal wat...

Page 98: ...abuse neglect or improper maintenance of your Sport Boat engine Your emission control system may include parts such as the carburetor or fuel injection system the ignition system and catalytic convert...

Page 99: ...l Module Water Regulator Exhaust Manifold Air Compressor Intake Manifold Cylinder Head Fuel Pump Detonation Knock Sensor Air Injector Spark plugs All emission component related gaskets head base exhau...

Page 100: ...to each subsequent owner of the Sport Boat Owner s Warranty Responsibilities As the owner of a Sea Doo Sport Boat equipped with a Rotax engine s you are responsible for the performance of the required...

Page 101: ...used commercially when it is used in connection with generating income or any work or employment during any part of the warranty period A Sport Boat is also used commercially when at any point during...

Page 102: ...of the country where the Sport Boat was purchased owner will bear responsibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes li...

Page 103: ...WARRANTY INCLUDING BUT NOT LIMITED TO ex pense for gasoline expense for transporting Sport Boat to and from Distributor Dealer mechanic s travel time in and out of water charges slip or dock fees tra...

Page 104: ...a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY BOMBARDIER suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the...

Page 105: ...ww dep state fl us law Georgia www boat ed com Hawaii www hawaii gov dlnr dbor dbor Idaho www idahoparks org rec boating html Illinois http 131 230 57 1 stat_rul ILLREG htm Indiana www state in us dnr...

Page 106: ...nd us gnf boating Ohio www dnr state oh us odnr watercraft Oklahoma www boat ed com Oregon www osmb state or us Pennsylvania www fish state pa us Rhode Island www state ri us dem topics boating htm S...

Page 107: ...porter s address 2 rue du Nouveau Bercy 94220 Charenton Paris France Notified body for Directive 94 25 CE International Marine Certification Institute Tr ves centre rue de Tr ves 45 1040 Brussels Belg...

Page 108: ...g to electromagnetic compatibility Internal production control plus control carried out on the responsability of a competent body Competent body UTAC Autodrome de Linas Montlh ry B P 212 91311 Montlh...

Page 109: ...t here Name Address Receipt Name Address Owner of Sport Boat model No HIN to be completed by customer or selling dealer _____________________________________________ This warranty begins date The deal...

Page 110: ...NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ____________________...

Page 111: ...of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRES...

Page 112: ...TIFICATION NUMBER H I N MERCURY OR ROTAX ENGINE IDENTIFICATION NUMBER E I N Owner Purchase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the dealer at the time of the sale...

Page 113: ......

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BOMBARDIER SeaDoo Speedster 200, Operator'S Manual

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