Body Solid G1S, Assembly Instructions Manual

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8
Be careful to assemble all components
in the sequence they are presented.
mm
Inch
Note:
All Pulleys in this step are 4 1/4” diameter, except where noted in step 8B.
Leave all pulley bolts hand tight until step 12 is completed.
A. See diagram 1. Begin at the high pulley station. Route the metal ball end of Lat Cable (23) up and through
the opening where the Pulley (A1) will be installed and then down through the next opening where
Pulley (A2) will be installed.
B. See diagram 2. Install 3 1/2” diameter Pulley (A1), under Cable (23) and into Top Frame (F) as shown.
Install Pulley (A2) into Top Frame (F) under Cable (23) using:
Two 42 (3/8” x 2 3/4” hex head bolt)
Four 13 (pulley spacer)
Two 52 (3/8” nylon locknut)
C. Route Cable (23) through the top portion of the Adjustable Double Bracket (V) as shown in diagram 1.
Hold Cable (23) in place by installing Pulley (A3) as shown in diagram 2 using:
One 45 (3/8” x 1 3/4” hex head bolt)
One 52 (3/8” nylon locknut)
D. See diagram 1. Route Cable (23) up and through the opening above where Pulley (A4) will be installed and
then down and through the opening next to Pulley (A5) as shown.
E. Install Pulley (A5) to the top of the Top Weight Stack Frame (S), as shown using:
One 45 (3/8” x 1 1/2” hex head bolt)
One 52 (3/8” nylon lock nut)
Install Pulley (A4) to the bottom of the Top Weight Stack Frame (S), as shown using:
One 44 (3/8” x 1 3/4” hex head bolt)
One 52 (3/8” nylon lock nut)
F. See diagram 1A. The Metal Ball End of Cable (23) should be hanging just above the Weight Stack. Remove
Bolt (71) from Selector Rod Top Bolt (70), slide Metal Ball End of Cable (23) through Selector Rod Top
Bolt (70). Attach Cable End Shaft (101) and securely tighten Allen Screw (102). Pull Cable (23) tight, so
Cable End Shaft (101) fits securely inside Selector Rod Top Bolt (70). Reinstall Bolt (71) in Selector Rod
Top Bolt (70).
Note:
Make sure the Selector Rod Top Bolt (70) is threaded inside Selector Rod (20) at least one half
inch. Make sure Spring Lock Washer (72) is in place and wrench tighten Jam Nut (73).
16
Ball Stop End Metal Ball End
3225 mm 10’ 7”
Lat Pulldown Cable (23)
S T E P