Page 2
®
FLEXFLO A4
Page 3
®
FLEXFLO A4
READ THE ENTIRE
OPERATING MANUAL PRIOR
TO INSTALLATION AND USE.
+1 (714) 893 - 8529
5300 Business Drive
Huntington Beach, CA 92649
1.0
Introduction
4
1.1 What’s in the box
5
2.0
Engineering Specifications
6
2.1 Output vs fluid viscosity
7
3.0
Materials of Construction
8
3.1 Wetted Components
8
3.2 Non-Wetted Components
8
4.0
Features
9
4.1 Agency Listings
9
5.0
Installation
10
5.1 Mounting Location
10
5.2 Mounting Dimensions
11
5.3 Input Power Connections
12
5.4 Wiring Terminals and I/O Schematics
13
6.0
Layout
14
6.1 Home Screen Layout
14
6.2 App Screen Layout
14
6.3 M12 Connectors
15
6.4 IO Connectors
15
6.5 M12 Connectors Description
16
7.0
Startup
18
7.1 Powering On/Off the pump
18
7.2 Welcome Screen
19
8.0
Input Setup
20
8.1 Manual Input
20
8.2 4-20 mA Input
21
8.3 Frequency Input
22
8.4 Pulse Input
23
8.5 Remote Start/Stop
24
8.6 Flow Verification Sensor (FVS)
25
8.7 Prime the Pump
26
8.8 Manual Cycle Adjust
27
8.9 Dispensing
28
9.0
Output Setup
30
9.1 Frequency Output
30
9.2 Relay & Contact Output
31
9.3 4-20mA Output
32
10.0
Industrial Protocols
33
10.1 Control and Status Mapping for Profibus
and EtherNet/IP
33
10.2 Control and Status Mapping for Modbus
TCP
34
10.3 EtherNet/IP
35
10.4 Modbus TCP
36
10.5 Profibus
37
11.0 Tubing
38
11.1 Tube Information
38
11.2 Tube Calibration
39
12.0
Settings
40
12.1 Pump Name
40
12.2 Unit of Volume
41
12.3 Unit of Time
42
12.4 Chemical Name
43
12.5 Language
44
12.6 Pump Rotation Direction
45
12.7 System Time
46
12.8 Passcode
47
12.9 Factory Reset
48
13.0
System
49
13.1 System Information
49
13.2 Firmware Update
50
14.0
Pump Maintenance
51
14.1 Routine Inspection and Maintenance
51
14.2 How to Clean and Lubricate the Pump
52
14.3 Removing Pump Head and Tubing
53
14.4 Pump Head Exploded View
53
14.5 Tube Replacement
54
14.6 TFD (Tube Failure Detection)
55
15.0
Replacement Parts
56
15.1 Replacement Parts
56
15.2 Tube Selection Matrix
57
16.0
Accessories
58
17.0
Warranty
61
APPENDIX A: ACRONYMS
62
APPENDIX B: MODEL NUMBER MATRIX
63