Blue Flame BFCO-1 Installation & Operation Manual Download Page 1

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INSTALLATION & OPERATION MANUAL

Gas Convection Oven

MODEL:BFCO-1

Blue Flame

223 W. Rosecrans Ave.

Gardena CA 90248 USA

Tel : 1.866.677.8500 / 1.310.808.0102

Fax :1.310.808.0242 /1.310.808.0262

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE

CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND

MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

DANGER

If you smell gas:
• Shut off gas to the appliance.
• Extinguish any open flame.
• If odor continues, keep away from the appliance and immediately call your gas supplier or your
fire department.

Summary of Contents for BFCO-1

Page 1: ...STALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT DANGER If you smell gas Shut off gas to the appliance Extinguish any open flame If odor continues keep away from the appliance and immediately call your gas supplier or your fire depar...

Page 2: ...oreorusegasolineorotherflammablevaporsandliquidsinthevicinityofthisoranyother appliance Keep area around appliances free and clear of combustibles Purchaserofequipmentmustpostinaprominentlocationdetailedinstructionstobefollowedinthe event the operatorsmells gas Obtain theinstructionsfrom the local gas supplier WARNING Electrical GroundingThis appliance is equipped with a three prong grounding plug...

Page 3: ...ation 8 Operation 13 Cooking Hints 14 Cleaning 17 Adjustments 19 Troubleshooting 22 Parts 26 Replacing Oven lamp 30 Natural to LP gas conversion Procedure 31 Readtheseinstructionscarefullybeforeattempting installation Installationandinitialstartupshouldbe performedby aqualifiedinstaller Unlesstheinstallationinstructionsforthisproductarefollowedbya qualifiedservicetechnician apersonexperiencedinand...

Page 4: ...mustbe electricallygroundedinaccordance withlocalcodes orintheabsenceoflocalcodes withtheNational Electrical Code ANSI NFPA70 orthe CanadianElectrical Code CSA C22 2 asapplicable Anelectrical diagramislocatedonthe sideofthecontrolpanelassembly see drawingonpage20 Electricaldiagrams can also be found in this manual beginning on page21 Power Option Power of Ovens Maximum Amps 120 60 1 120Volts 60Hz ...

Page 5: ...eanopenflametocheckforgasleaks Allconnectionsmustbecheckedforleaks after the unit has been put into operation Test pressure should notexceed 1 4 W C Model of Ovens Oven Depth Type ofGas Orifice Size of Burners Total BTU Convection oven Single Deck 22 5 Natural Gas 45 3 18 000 BTU 54 000 LP 55 THIS APPLIANCE IS EQUIPPED FOR NATURAL GAS All oven shipped for Natural Gas Each oven is shipped with an L...

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Page 7: ...onotobstructthefrontorrear of the unit as combustion airenters through these areas Besureto inspectand cleanthe ventilationsystemaccordingtothe ventilationequipment manufacturer s instructions NOTICE Properventilationistheowner sresponsibility Anyproblemduetoimproperventilationwillnotbe covered by the warranty Ifaventilationcanopyisused itisrecommendedthatacanopy extend6 pasttheapplianceandthatthe...

Page 8: ...ry Ifdamagedequipmentisreceived either apparent or concealed a claim must bemade with the delivering carrier Apparentdamageorloss mustbenotedonthefreightbillatthetimeofdelivery Thefreight billmust thenbesignedbythecarrierrepresentative Driver Ifthebillisnotsigned thecarriermayrefuse the claim The carrier can supply the necessary forms Arequestforinspectionmustbe made tothecarrier within15daysifthe...

Page 9: ... device complying with either ANSI Z21 41 or CAN1 6 9 It must be installed with a restraining means to guard against transmission of strain to the connector as specified in the appliance manufacturer s installation instructions WARNING To avoid accidental gas disconnection and potential explosion Ifdisconnectionofthisrestraintisnecessarytomovetheapplianceforcleaning etc reconnectit when the applia...

Page 10: ...GA B149 2 asapplicable including 1 Theapplianceanditsindividualshutoffvalvemustbedisconnectedfromthegassupplypiping systemduringanypressuretestingofthatsystemattestpressuresinexcessof1 2psi 3 45 kPa 2 Theappliancemustbeisolatedfrom thegas supplypiping system byclosingitsindividual manual shutoffvalveduringanypressuretestingofthegassupplypipingsystemattestpressuresequal to or less than 1 2 psi 3 45...

Page 11: ...t dirt or other foreign matterbeforeconnecting the lineto the unit CAUTION ALLPIPEJOINTSANDCONNECTIONSMUSTBETESTEDTHOROUGHLYFORGASLEAKS USEONLY SOAPYWATERFORTESTINGONALLGASES NEVER USEANOPENFLAMETO CHECKFORGASLEAKS ALL CONNECTIONS MUSTBE CHECKEDFORLEAKSAFTERTHE UNITHAS BEEN PUT INTO OPERATION TEST PRESSURESHOULDNOTEXCEED1 4 W C Step 6 Check the Installation 1 Check that all screws and bolts are ti...

Page 12: ...n of the burners In COOL mode the fan runs continuouslyeven if the doors are open Since the burnerswill not operate if the oven doors areopen to rapidlycool the oven after cooking is completed open the doors and switch the fan mode to COOL Heat OnIndicator Indicator is lit when the burners are operating Cook Temperature Control Turn knob to select desired cooking temperature The Heat On indicator ...

Page 13: ...OFF position OPERATING THE CONTROLS Aconvection ovenis adifferenttype ofoventhatoffersmanyfeaturesandadvantagestothe foodservice operation Theadditional capabilitiesandfeaturesoftheovenrequiresomelearning However the operation of the oven is notdifficult to understand orcontrol onceyou have some practice Operation of STANDARD Models Models withStandard Controls operatemuch like a standard oven you...

Page 14: ...gandroasting Hence in aconvection oven cooking procedures andtechniquesmay requiresomemodificationfor successful results As ageneral rule the cooking time will be shorter and the cooking temperature will be 25 F to 75 F lower than those called for in recipes for astandard oven TIME TEMPERATURE Timeandtemperature areimportant The GuidetoTimesandTemperatures laterinthissectionisa startingpoint Theac...

Page 15: ...even color reduce numberof pies per rack or eliminate useof bake pans Brown sugar topping or meringue blows off after oven is preheated turn off oven and put product in oven until topping sets then turn oven back on Rolls have uneven color reduce numberor size of pans Meats are browned and not done in center lower oven temperature and roast longer Meats are well done and not browned raise temperat...

Page 16: ...eapple Upside Down Cake 25 30 min 325 F 5 Apple Turnovers 15 18 min 350 F 5 Fruit Cobbler 22 25 min 375 F 5 Brownies 15 min 350 F 5 Danish Pastry 12 min 325 F 5 Pie Shells 12 min 350 F 5 Fresh Fruit Pies 25 30 min 350 F 5 Pumpkin Pies 25 30 min 275 F 5 Fresh Apple Pies 35 min 375 F 5 Frozen Berry Pies 40 min 375 F 5 Frozen Fruit Pies 45 min 375 F 5 Potatoes Baked Potatoes 10 oz 50 55 min 450 F 5 B...

Page 17: ...n matterhasaccumulatedonthe wire grate in front of the fan blower wheel on the wheel itself whichwillreduce aircirculation Ifnecessary removethe rearpanelof theoven whichis securedbybolts near eachcorner Useastiffbrushtoremoveaccumulationsfromtheblowerblades thenwash withsoap and water 4 Washtheinteriorsurfaceswithmild detergentandwarmwater Rinse withcleanwater anddry thoroughly with a cleancloth ...

Page 18: ...cewillrust andfurtherspoiltheappearanceofthefinish NEVERUSEAWIREBRUSH STEEL SCOURING PADS EXCEPT STAINLESS SCRAPER FILE OR OTHER STEEL TOOLS Surfaceswhich aremarredcollectdirtmore rapidlyand becomemore difficultto clean Marring also increases thepossibility of corrosive attack Refinishing may then be required Toremoveheat tint Darkenedareas sometimes appearonstainless steel surfaceswherethearea ha...

Page 19: ...red ADJUSTING GAS PRESSURE REGULATOR Thepressureregulatorisfactorysetat3 5 W C fornaturalgasand11 W C forpropanegas Tocheck the manifoldpressure 1 Turn all thermostats andburner valvesto OFF position 2 Turn main gas valve to entire unit off 3 Remove valve panels and locate 1 8 plug in manifold 4 Remove plugand install afitting appropriate to connect a manometer 5 Turn on maingas to unit and light ...

Page 20: ...TSANDSERVICEWORKMAY BEPERFORMED ONLYBYA QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN AND KNOWLEDGEABLE WITH THE OPERATION OF COMMERCIALCOOKINGEQUIPMENT HOWEVER TOASSURE YOUR CONFIDENCE CONTACT YOUR AUTHORIZED SERVICE AGENCY FOR RELIABLE SERVICE DEPENDABLE ADVICE OROTHER ASSISTANCE AND FOR GENUINE FACTORY PARTS NOTICE Warrantywillbevoidandthemanufacturerisrelievedofallliabilityifserviceworkisperforme...

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Page 23: ...an the air intake grating or blower wheel do the following 1 Removeracks and rack guides 2 Clean intake wire grating with wet rag If necessary to remove remove 4 small bolts holding grating in place After cleaning reinstall wire grating 3 If fan blower fan wheel is to be cleaned Loosen 4 bolts holding entire rear panel over blower fan opening Remove panel 3 Clean blower wheel with wet rag Do not r...

Page 24: ...24 Electrical Schematic for 120 Volt ...

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Page 26: ...26 PARTS ...

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Page 30: ...ack guides on the lamp side of the oven 4 Grab the underside of glass cover of the lamp you want to replace and pull outward Cover will drop out of the top See figure A 5 Pull halogen bulb up out of the socket base See figure B 6 Replace with 40 Watt T4 pin type 120 Volt halogen lamp as shown in figure C 7 Replace glass cover by inserting top of cover into the top of the lamp fixture Push bottom b...

Page 31: ...31 Convection Oven Natural to LPgas conversion Procedure Unplug oven from power and disconnect from gas line Remove lower front burner cover Open doors and remove screws on top to remove cover ...

Page 32: ...ward To do this reach under top and loosen control panel knob then swing panel forward Remove side panel of oven next to control panel by removing screws on bottom and rear of oven to expose the gas system and electrical system ...

Page 33: ...33 This below is what you will see On front of oven use wrenches to loosen gas line connection to burner manifold ...

Page 34: ...s in front of manifold bracket holding it to oven frame Cut cable ties holding electrical wires to manifold assembly remember where they are so you can replace them with new cable ties during reinstallation Pull manifold assembly off gas supply tube remove from oven ...

Page 35: ...rifices supplied in conversion kit Use Loctite 542 thread sealer or equivalent to seal and lock new orifice threads On side of oven locate gas control valve Locate regulator screw cover on top Scrape out soft silicone filling screw driver slot Use screwdriver to remove cover See photo below ...

Page 36: ...ter cover is removed use a small screwdriver to carefully turn counterclockwise the plastic spring retainer ring shown below Keep turning until ring comes out and existing spring is exposed Remove the spring ...

Page 37: ... W C needed to run the burners on LP gas To make sure pressure from regulator is correct and to fine tune pressure remove brass pipe plug on burner manifold and connect sensitive gas pressure gage to measure manifold pressure Reconnect manifold to gas tube and reinstall manifold in oven making sure orifices are correctly centered in burners Apply new cable ties to hold electrical wires to manifold...

Page 38: ...you will see a good blue flame Turn off oven Remove oven from gas supply Remove gas gage from burner manifold and replace with original brass pipe plug On the control valve replace the top cap with the new red cap supplied and apply the sticker supplied to the regulator that states it has been converted to LP gas operation Replace side cover Replace bottom burner cover Swing control panel back int...

Page 39: ...me incorporates the best in durability and low maintenance We all recognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this unit When service is needed contact a BLUE FLAME Authorized Service Agency or your dealer To avoid confusion always refer to the model number serial number and type of your unit ...

Page 40: ...FORM Fill in the blanks and keep this paper with the original invoice in a safe place for future service purpose 1 Date of purchase ____________________________________ 2 Model No ____________________________________ 3 Serial No ____________________________________ Your notes ...

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