background image

A

A S

S S

S E

E M

M B

B L

L Y

Y

&

&

D

D II S

S A

A S

S S

S E

E M

M B

B L

L Y

Y

A s s e m b l y

&

D i s a s s e m b l y

ASSEMBLY TIPS

KEY ELEMENTS TO REMEMBER DURING ASSEMBLY.

O-Rings:

LUBRICATE ALL O-RINGS UPON INSTALLATION.

Ram Sleeve O-rings:

Always ensure all O-Rings are in good condition upon installation.

Air Barb:

Ensure fiber washer is on Air Barb base prior to installation. This will ensure a proper seal.

LPR Retaining Allen:

Use small amount of Loctite on LPR Retaining Allen when installing.

Failure to do so may result in LPR sliding off the Marker Body, causing extreme damage to
the Marker and /or possibly injuring the operator and others. A firm snug is all that is required
to maintain a secure fit. 

Poppet installation:

Before installation, inspect Poppet thoroughly. If Poppet shows signs of 

excessive wear, it must be replaced in order to ensure a proper seal. Allow Poppet to slide into
the Valve when installing. Once seated, tap on Poppet end to mate Poppet with Valve. Ensure
small end of spring seats firmly on Poppet.

Valve Retaining Allen:

Use small amount of Loctite on Valve Retaining Allen when installing.

Failure to do so may result in Valve sliding within the Marker Body, causing extreme damage
to the Marker and /or possibly injuring the operator.

Eye Sensor Harness:

Ensure Harness is seated in grove provided before attaching Eye Covers.

Failure to do so may result in pinched wires and render the eyes inoperable.

Eye Covers:

Ensure Ball Detents remain aligned and in Covers upon install. Do not over tighten

the cover screws. A firm snug is all that is required to maintain a secure fit.

Feedneck:

Removal of the Feedneck may require the use of a Strap Wrench since it is firmly

attached during initial assembly. Simply wrap the Strap around the Feedneck and turn counter-
clockwise. To Reinstall simply screw the Feednack back onto the body and tighten firmly using
a Strap Wrench.

NOTE:

Once Marker is completely disassembled, carefully inspect all Screws, O-Rings, Ball Detents,

Air Barbs, Hoses, Eye Sensors, Wiring, Electronics, Battery, Regulators, and Feedneck Threads,
etc., for signs of premature or excessive wear, stripping and/or damage.

If ANY parts show signs of premature or excessive wear, stripping and/or damage, and you need
to order them, please refer to the chart on the facing page for reference. A more detailed
description of parts and/or the corresponding PART NUMBER(S) can be found in the COMPLETE
PARTS CHECKLIST located on the inside back cover of the manual. Simply call B.L.A.S.T. at the
number provided and a Customer Service Representative will assist you.

*PLEASE HAVE PART NUMBER(S) READY WHEN CALLING.

GENERAL MAINTENANCE

WARNING:

NEVER use lightweight gun oil on Marker. Oil will destroy internals of Air Valve and O-rings.

Keep foreign obstructions out of Marker internals and Lubricate all O-rings within the Marker with a
generous coat of 

Dow 55

Lubricant. The Ram requires Lubing every 5,000 rds. fired. Regulator

O-rings should be Lubed every 10,000 rds. fired. Failure to do so will reduce recovery time of
Regulators. Additionally, the Piston will wear a groove in the Regulator housing. Ensure the Pin
Valve lines up with the Cupped End on the Piston during reassembly. This will eliminate the
inadvertent bending of the pin.

Below is a list of the most common Consumable Components of the DEFIANT 2.

CONSUMABLE COMPONENTS

COMPONENT

QUANTITY

SIZE

Body Assembly

Ram Front O-ring 

(Inside Front of Sleeve)

1

012

Ram Rear O-ring

1

011

Ram Rear Bumper O-ring 

(Teflon)

1

006

Pressurized Ram Sleeve O-ring

3

015

Sleeve End Cap O-ring

2

011

Regulator Assembly

HPR Housing O-ring

1

016

HPR Piston O-ring

1

113

HPR Pin Valve Base Washer

1

010

HPR Pin Valve Washer 

(Teflon)

1

006

LPR Piston O-ring

2

011

LPR Pin Valve Base

1

010 

LPR Pin Valve Washer 

(Teflon)

1

006

ASA Receiver Mounting O-ring

1

113 

Trigger Assembly

Airline

1 to front of body

5.0 in.

Airline

1 to middle of body

5.0 in.

Airline

1 to rear of body

2.5 in.

Circuit Board

1

004 

2

defiant

18

17

Defiant 2 Manual ƒ  5/31/05  5:47 PM  Page 19

Summary of Contents for DEFIANT 2

Page 1: ...O P E R A T O R S M A N U A L Defiant 2 Manual 5 31 05 5 44 PM Page 1...

Page 2: ...rchase 14 years old to use with adult supervision or 10 years old to use on Paintball fields meeting ASTM standards F1777 97 Be sure to read the entire instruction manual before operating your DEFIANT...

Page 3: ...e solenoid redirects alternating pressure through the rear barbs from the chamber in front of the ram to the back chamber behind the ram The forward shifting ram will then strike the poppet opening th...

Page 4: ...mended propellant air source for operating the DEFIANT 2 If you are using an Adjustable Tank the output pressure should be set between 400 500 PSI and Preset Tanks should be low pressure or 400 PSI ou...

Page 5: ...ING STARTED Powering Up 1 To power up your DEFIANT 2 press the ON OFF Button A Green Flashing Light indicates Standard Operation Mode A more detailed description of Modes and their pertaining colors c...

Page 6: ...chart below illustrates how the Dip Switch Panel affects the settings D indicates DOWN while U indicates UP COMPETITION LOCK With Competition Lock ON Dwell and Debounce settings are locked and cannot...

Page 7: ...nued 8 Remove Eye Sensor Wire Harness 9 Remove Circuit Board 10 Remove Shouldered Trigger Retaining Screw and lift out Trigger and Trigger Return Spring 11 Loosen Front Frame Retaining Screw 12 Remove...

Page 8: ...ill ensure LPR Low Pressure Regulator does not work itself loose during operation 6 Remove Pin Valve Retainer 7 Remove Teflon Washer 8 Remove Pin Valve 9 Remove Spring from Upper Reg Housing 10 Upper...

Page 9: ...ODY DISASSEMBLY First Ensure Barrel of Marker is removed a1 Remove both Eye Sensor Covers one on each side by removing Retaining Screw a2 Remove both Eye Sensors one on each side by carefully pulling...

Page 10: ...Marker is completely disassembled carefully inspect all Screws O Rings Ball Detents Air Barbs Hoses Eye Sensors Wiring Electronics Battery Regulators and Feedneck Threads etc for signs of premature o...

Page 11: ...igh Pressure Regulator Piston is dry 2 Dwell too low 3 Large Ram O ring 011 is worn 4 LPR Pressure too low 5 Paint does not fit Barrel Marker leaks down Barrel Marker leaks from inside Trigger Frame M...

Page 12: ...am O ring Inside Front of Ram Sleeve 1 Per Marker 012 FRONT Valve O rings 2 Per Marker 112 O ring Size Quantity Discription Breakdown 4 LPR Housing O rings 3 Encapsulated Ram Sleeve O rings 1 Valve Ba...

Page 13: ...cuit Board Retaining Screw 1 Per Marker 0 80 x 3 8 LOWER Circuit Board Retaining Screw 1 Per Marker 4 40 x 1 4 UPPER Trigger Adjustment Screw Adjusts Return Spring Tension 1 Per Marker 8 32 x 1 4 CENT...

Page 14: ...r Board Retaining Screw 42 Lower Board Retaining Screw 43 Frenzy Board 44 Membrane Pad Ribbon 45 Battery Solenoid Harness 46 Solenoid 47 Air Barbs Washers 6 per marker 48 Trigger Retaining Screw 49 Tr...

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