Binder MKF 115 Operating Manual Download Page 6

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MKF+ MKFT (E3.2) 07/2017

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WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irre-
versible) injury

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor
(reversible) injury

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product
and/or its functions or of a property in its proximity.

1.2.2 Safety alert symbol

Use of the safety alert symbol indicates a

risk of injury

Observe all measures that are marked with the safety alert symbol in order to avoid death or
injury.

1.2.3 Pictograms

Warning signs

Electrical hazard

Hot surface

Explosive atmosphere

Stability hazard

Lifting hazard

High humidity

Scalding hazard

Pollution hzard

Harmful substances

Biohazard

Danger of frost

Risk of corrosion and /

or chemical burns

Mandatory action signs

Mandatory regulation

Read operating

instructions

Disconnect the power

plug

Lift with mechanical

assistance

Environment protection

Wear protective gloves

Wear safety goggles

Summary of Contents for MKF 115

Page 1: ...del version Art No MKFT 115 MKFT115 400V 9020 0284 9120 0284 MKFT115 400V C 9020 0293 with voltage and frequency changer MKFT 240 MKFT240 400V 9020 0286 9120 0286 MKFT240 400V C 9020 0297 with voltage...

Page 2: ...humidifying system 24 4 2 Freshwater supply for humidifying system 24 4 2 1 Automatic fresh water supply for humidifying system via water pipe 25 4 2 2 Manual fresh water supply for humidifying system...

Page 3: ...9 9 Starting a previously entered program 56 9 10 Deleting a program 56 9 11 Temperature profile and operation lines template 57 9 12 Humidity profile template 58 9 13 Program table template for tempe...

Page 4: ...ECHNICAL DESCRIPTION 87 20 1 Factory calibration and adjustment 87 20 2 Over current protection 87 20 3 Definition of usable volume 87 20 4 MKF E3 2 technical data 88 20 5 MKFT E3 2 technical data 90...

Page 5: ...in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental arising out of...

Page 6: ...proximity 1 2 2 Safety alert symbol Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3...

Page 7: ...the hazard mandatory action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property...

Page 8: ...KFT E3 2 07 2017 page 8 115 Figure 1 Position of labels on the chamber Keep safety labels complete and legible Replace safety labels that are no longer legible Contact BINDER service for these replace...

Page 9: ...t type Max operating pressure 29 bar Max operating pressure in the refrigerating system Stage 1 R 404A 2 20 kg Cooling 1 st stage Refrigerant type filling weight Stage 2 R 23 0 40 kg Cooling 2 nd stag...

Page 10: ...only original BINDER accessories or accessories from third party suppliers authorized by BINDER The user is responsible for any risk caused by using unauthorized accessories CAUTION Danger of overhea...

Page 11: ...eration or maintenance The chambers were produced in accordance with VDE regulations and were routinely tested in accord ance to VDE 0411 1 IEC 61010 1 CAUTION The window the access ports and the inne...

Page 12: ...tion DANGER Explosion or implosion hazard Danger of poisoning Danger of death Do NOT introduce any substance combustible or explosive at working temperature into the chamber in particular no energy so...

Page 13: ...eeding Safety measurement and control equipment The safety measuring and control equipment is easily accessible Electrostatic charge The interior parts are grounded Non ionizing radiation Non ionizing...

Page 14: ...Substance Formula ppm mg m 3 ppm mg m 3 Ammonia NH3 20 14 5500 4000 Acetone CH3COCH3 500 1200 3300 8000 Benzene 300 1200 150000 Chlorine Cl2 0 5 1 5 0 7 2 Acetic acid CH3COOH 10 25 800 2000 Ethyl acet...

Page 15: ...n BINDER Pure Aqua Service permits using the chamber with any degree of water hard ness The high quality housing insulation guarantees both a low noise mode of operation and a consistently low housing...

Page 16: ...16 115 2 1 Chamber overview Figure 3 Alternating climate chamber MKF MKFT A Instrument panel B Door handle C Window D Door E Refrigeration machine F Access to fill the water can and to the humidity ge...

Page 17: ...7 Switch for water cooling only with MKF MKFT 115 and 240 option 8 Switch for compressed air dryer option 9 Temperature safety device class 2 for over and under temperature option Entry displays for...

Page 18: ...re 5 Triangle instrument panel 1 Microprocessor program controller MB1 with 2 channel technology for temperature and humidity 2 Switch for interior chamber light 2 4 Rear power switch 3 Figure 6 Rear...

Page 19: ...transport piece state of delivery CAUTION Sliding or tilting of the chamber Damage to the chamber Risk of injury by lifting heavy loads Do NOT lift or transport the chamber using the door handle the d...

Page 20: ...ateral supports of the chamber on the forks Transport the chamber with the original transport pallet Set the fork lifter ONLY to the pallet Without the pallet the chamber is in imminent danger of over...

Page 21: ...ld location you transfer the chamber to its warmer installation site condensa tion may form Before start up wait at least two hours until the chamber has attained ambient tempera ture and is completel...

Page 22: ...1 81 in sides 200 mm 7 87 in Spacing above the chamber of at least 200 mm 7 87 in must also be maintained With optional compressed air dryer Wall distance rear approx 1 m 3 28 ft so that it is possibl...

Page 23: ...6 Power cable 17 Wastewater connection OUT with hose olive for hose 18 Freshwater connection IN with screw thread for hose with union nut 20 Rear power switch 21 Connection OUT for cooling water outle...

Page 24: ...shwater via a water pipe or by manually filling the internal water can It is not necessary to switch between both possibilities When connecting to a water pipe the water can is automatically filled Wa...

Page 25: ...upply at one side with the supplied hose clamp 4 2 2 Manual fresh water supply for humidifying system via internal freshwater can If no house water connection with suitable water is available you can...

Page 26: ...fresh water can Open lever vertical position the condensate from the interior is conducted to the freshwater can Use only with clean interior Closed lever horizontal position the condensate is conduct...

Page 27: ...suitable water quality Water intake temperature max 10 C 50 F pH value 4 7 connection pressure 4 to 10 bar BINDER GmbH is NOT responsible for the water quality at the user s site Any problems and mal...

Page 28: ...the hose while screwing on the safety kit Open the water tap slowly in order to avoid actuating the hose burst protection device Figure 10 Assembly of the connection kit Release of the reflux protecti...

Page 29: ...g are not needed Screw the pre mounted assembly of the hose burst protection and reflux protection devices onto a water tap with a G inch right turning thread connection The connection is self sealing...

Page 30: ...from the pallet using technical devices fork lifter Set the fork lifter only from the rear in the middle of the chamber Alternatively the voltage and frequency changer can also be lifted at the eyele...

Page 31: ...ic socket must also provide a protective conductor Make sure that the connection of the protective conductor of the domestic installations to the chamber s protective conductor meets the lat est techn...

Page 32: ...the electrical connection of the alternating climate chamber with the voltage and frequency changer proceed in the following order 1 Connect the chamber to the connection socket G of the voltage and f...

Page 33: ...drop con siderably The refrigerating and dehumidification functions are available only one hour after turning on the rear pow er switch 20 This is indicated by the notification 1H PREHEAT PHASE in th...

Page 34: ...temperature and humidity program is run chap 9 The 2 channel program controller MB1 permits programming temperature and humidity cycles The controller offers 25 program memory positions with 100 progr...

Page 35: ...et this message only after the 1 hour preheating phase Note that the chamber is in stand by mode when the main power switch is in position I and the controller display is dark Turn on the chamber by p...

Page 36: ...ttons below the display is context sensitive The inscription above the buttons on the display defines the button s function Do NOT change the temperature unit from C to F User Level Date and time Summ...

Page 37: ...ode W X 08 43 55 15 12 13 CONFIG VIEW PGM TEMP 40 0 36 8 C HUMID 65 0 58 6 rH HAND Temperature and humidity values are maintained according to the previous entered set points W NORMAL DISPLAY Program...

Page 38: ...ined in menu Contin operation Contin operation Enter an operation time to determine the period of display activity Outside the defined period the display is automatically turned off Pressing down any...

Page 39: ...ividually Automatic The summer time arrangement for central Europe is enabled summer time from last Sunday of March until last Sunday of October Language Select the menu language as German English or...

Page 40: ...displayed on the right side of the display as an enlarged blue line The active bedew protection is displayed on the right side of the display as an enlarged green line History display with cursor Sel...

Page 41: ...ues of this moment are numerically and graphically dis played The cursor line marks the corresponding moment The available presentation depends on the pre selected storage rate This means the higher...

Page 42: ...alogging Interface Analog view Time div Sollwert Art Storage rate EXIT Datalogging Normal operation Event operation Timed operation Normal operation Store status Store value s Storage rate Actual val...

Page 43: ...eating or refrigerating function no humidification The fan is off Toggling to Manual Mode Change of page Toggling between temperature set point humidity set point and operation lines Arrow buttons to...

Page 44: ...o gram section and thus attaining faster temperature changes For the control range of temperature and relative humidity see the temperature humidity diagram chap 14 With set point type Limit adapt the...

Page 45: ...the zero voltage relay outputs DIN sock ets 11 and 12 chap 11 Operation line 8 releases the compressed air dryer option chap 16 7 The other operation lines are non functional Programming is possible...

Page 46: ...tions into this program table Press the PGM button An inquiry display appears allowing you to enter or delete individual program sections ZP Abschnitt Abs Nr 5 insert delete In this view new program l...

Page 47: ...ia the arrow keys and confirm by pressing ENTER Then enter the values via the arrow keys and confirm the entry by pressing ENTER For a negative set point entry enter the numerical value first and then...

Page 48: ...of repeats in case of repeat cycles Further proceeding is equivalent to the temperature value entry described in chap 9 2 The entry of a humidity set point 0 r H permits completely turning off humidit...

Page 49: ...nt step Steps are temperature or humidity changes ramps that occur during a very short interval A section with a different set point follows two program sections with an identical set point If the dur...

Page 50: ...gram W C t min 01 02 03 04 40 20 0 20 40 60 30 120 180 380 05 Minimum tolerance Maximum tolerance Operation line 1 bedew protection ON OFF t min Operation line 2 ON OFF t min Operation line 3 ON OFF t...

Page 51: ...ance 8 7 6 5 4 3 2 1 No W 1 FAN Time Sk No Cy Tmin Tmax 01 20 00 30 00 0 0 0 0 0 0 0 0 1 0 1999 9999 02 0 01 30 00 0 0 0 0 0 0 0 0 1 0 5 5 03 60 01 00 00 0 0 0 0 0 0 0 0 1 0 2 2 04 60 03 20 00 0 0 0 0...

Page 52: ...W C t min 01 02 03 04 05 06 07 08 30 120 180 380 Minimum tolerance Maximum tolerance 40 20 0 20 40 60 Operation line 1 bedew protection On Off t min Operation line 2 On Off t min Operation line 3 On O...

Page 53: ...0 1 0 1999 9999 03 0 01 30 00 0 0 0 0 0 0 0 0 1 0 5 5 04 0 00 00 01 0 0 0 0 0 0 0 0 1 0 1999 9999 05 60 01 00 00 0 0 0 0 0 0 0 0 1 0 2 2 06 60 00 00 01 0 0 0 0 0 0 0 0 1 0 1999 9999 07 40 03 20 00 0 0...

Page 54: ...duration of the program may be extended due to the programming of tolerances The number 1999 for the tolerance minimum means and the number 9999 for the tolerance maximum means Entry of these numbers...

Page 55: ...Section Temperature set point Fan Section time Operation lines Target section No of cycles Minimum tolerance Maximum tolerance No W 1 FAN Time Sk No Cy Tmin Tmax 01 20 00 30 00 00000000 1 0 1999 9999...

Page 56: ...ividual program sections table lines use the inquiry display for adding or deleting program sections chap 9 1 DEL PGM 09 13 47 15 12 13 Prog Select Fr Abs 372 Prog 1 PROG 01 Prog 2 PROG 02 Prog 3 PROG...

Page 57: ...e 5 Program title Date Operation line 3 Operation line 8 Project Operation line 1 bedew protection Operation line 4 1 ON active 0 OFF not active time 20 0 20 40 60 80 100 120 140 160 C OFF ON Operatio...

Page 58: ...MKF MKFT E3 2 07 2017 page 58 115 9 12 Humidity profile template Programmer Program No 1 to 25 Date Program title Operation lines are without function Project Time 10 20 30 40 60 70 80 90 100 50 r H 0...

Page 59: ...Operation line 1 bedew protection Operation line 4 1 ON active 0 OFF not active Section number No Set point W 1 Fan speed FAN Section time Time Operation lines Sk Start section for repeat cycles No Nu...

Page 60: ...function Sk Start section for repeat cycles No Number of re peat cycles Cy Tol minimum Humidity Tmin Tol maximum Humidity Tmax Parameter set Pa 01 00000000 1 02 00000000 1 03 00000000 1 04 00000000 1...

Page 61: ...perating within warming up phases On refrigeration machine operating Off refrigeration machine off If possible use the bedew protection only during warm up phases If necessary you can also activate it...

Page 62: ...a operation lines 2 to 5 Connection for operation lines 2 and 3 occurs via DIN socket 11 connection for operation lines 4 and 5 via DIN socket 12 in the lateral control panel OUTPUT TRACK 2 3 24V MAX...

Page 63: ...evice class 2 chap 12 3 the safety control ler must be set to maximum temperature The safety controller only activates after the set point has been reached once The message TEMPERATURE LIMIT on the co...

Page 64: ...vel select the submenu Safety controller Select the safety controller set point type Limit or Offset in the field Setpoint type Enter the value for Limit or Offset in the field Setpoint Lock afterward...

Page 65: ...corresponding entry module the red pilot lamp K1 lights up K2 is without function The controller displays the alarm message TEMP LIMIT chap 13 Additionally there is an audible alert provided that the...

Page 66: ...ec Humidifying module defective Contact BINDER service FAULT HUMID SYSTEM immediately Freshwater can is too empty to allow normal function or the chamber is defective The humidification system turns o...

Page 67: ...ff and on again the chamber with the main power switch 3 will reset the alarm message FAULTHUMID SYSTEM In case of a fault the message will appear again In this case contact BINDER service 13 2 Resett...

Page 68: ...idity Range B Discontinuous range no continuous operation observe hints on defrosting chap 15 Range C Enlarged climatic range with optional compressed air dryer In climatic operation with humidity the...

Page 69: ...do NOT directly turn off the chamber Pump off the condensate before shut down Set the humidity to 0 r h and turn on humidity switch 4 Operate the chamber for at least 2 hours Only then shut down the c...

Page 70: ...n the humidity demand entered humidity set point and number of door openings Fill the can up to the maximum level mark only The cover of the water inlet valve must be screwed on the freshwater connect...

Page 71: ...efrost the chamber manually With temperature set points below 5 C 41 F regularly defrost the chamber manually Set the humidity to 0 r H and turn on the humidifying system at humidity switch 4 Set the...

Page 72: ...rface Pin 2 RxD Pin 3 TxD Pin 4 RxD Pin 5 TxD Pin 7 Ground 16 3 Analog outputs for temperature and humidity option With this option the chamber is equipped with analogue outputs 4 20 mA for actual val...

Page 73: ...e and humidity Temperature range 40 C 40 F up to 100 C 212 F humidity range 0 r H up to 100 r H Multi function sen sor for ambient temperature and humidity Temperature range 40 C 40 F up to 70 C 158 F...

Page 74: ...of the controller serves to control re lease the compressed air dryer 1 turned on 2 turned off The chambers with a compressed air dryer are particularly suitable for compliance with the common au tomo...

Page 75: ...r pipe max inlet temperature 10 C 50 F Connection of cooling water inlet please refer to chap 4 3 Connection of cooling water outlet please refer to chap 4 4 16 9 Additional measuring channel for digi...

Page 76: ...l Have conducted regular maintenance work on the steam humidifier at least once a year The operating behavior and the maintenance intervals of the humidifier essentially depend on the available water...

Page 77: ...etergents free from acid or halides We recommend using the neutral cleaning agent Art No 1002 0016 Zinc coated hinge parts rear chamber wall Standard commercial cleaning detergents free from acid or h...

Page 78: ...and goggles Avoid skin contact 17 2 2 Decontamination The operator must ensure that proper decontamination is performed in case a contamination of the chamber by hazardous substances has occurred Disc...

Page 79: ...y thoroughly and aerate it sufficient ly 17 3 Sending the chamber back to BINDER GmbH If you return a BINDER product to us for repair or any other reason we will only accept the product upon presentat...

Page 80: ...After turning off the chamber by the main power switch 3 always close the tap used for the water supply Temporal decommissioning See indications for appropriate storage chap 3 3 In case of a prolonged...

Page 81: ...panies Prior to handing the chamber over to a recycling company it is the user s responsibility that it is free from toxic infectious or radioactive substances Prior to disposal clean all introduced o...

Page 82: ...ibutor when purchasing the chamber e g his general terms of payment and delivery If your distributor is not able to take back and dispose of the chamber please contact BINDER service Certified compani...

Page 83: ...eration of the environment For final decommissioning and disposal of the chamber please contact BINDER ser vice Follow the statutory regulations for appropriate environmentally friendly disposal The m...

Page 84: ...NDER service Safety device class 2 responds Limit temperature reached Disconnect the chamber from the power supply and let it cool down Detect the cause and remove it Press the RESET button at the con...

Page 85: ...on less than 1 hour before operating the chamber Turn on the rear power switch 20 at least one hour before operating the chamber Icing at the sides of the inner chamber Set point was too long below am...

Page 86: ...least one second Ramp temperature transitions are only realized as steps When using the Program Editor of the software APT COM 3 DataControl System the setting step has been selected Select setting r...

Page 87: ...with an internal protection not accessible from outside If these fuses have responded please contact an electronic engineer or BINDER service 20 3 Definition of usable volume The usable volume illustr...

Page 88: ...ides minimum mm inch 200 7 87 200 7 87 200 7 87 Window width mm inch 288 11 34 508 19 99 508 19 99 Window height mm inch 222 8 74 300 11 81 300 11 81 Doors Number of doors 1 1 1 Interior dimensions Wi...

Page 89: ...3 23 Nominal voltage 10 60 Hz input side V 480 3N 480 3N 480 3N Nominal power kW 9 9 13 Over voltage category acc to IEC 61010 1 II II II Pollution degree acc to IEC 61010 1 2 2 2 Fuse A 16 16 25 Envi...

Page 90: ...terior dimensions Width mm inch 600 23 62 735 28 94 1200 47 24 Height mm inch 480 18 90 700 27 56 1020 40 16 Depth mm inch 400 15 75 443 17 44 600 23 62 Interior volume l cu ft 115 4 06 228 8 05 734 2...

Page 91: ...pecific data Noise level mean value dB A 62 65 69 Noise level with optional compressed air dryer short term mean value dB A 85 85 85 Noise level with voltage and frequency changer mean value dB A 67 6...

Page 92: ...essage in case of lack of water inside the freshwater can Four castors 2 lockable Options accessories Additional rack stainless steel Perforated rack stainless steel Reinforced rack with 1 set of rack...

Page 93: ...thorized by BINDER perform all maintenance and repair and if components relating to chamber safety are replaced in the event of failure with original spare parts The user is responsible for any risks...

Page 94: ...ation service Art no Calibration of temperature and humidity including certificate 1 measuring point DL300301 Spatial temperature and humidity measurement including certificate 9 measuring points temp...

Page 95: ...graph MKF 240 Cooling down graph MKF 240 Heating up graph MKF 720 Cooling down graph MKF 720 50 0 50 100 150 200 10 20 30 40 50 60 70 80 90 100 110 120 t min 50 0 50 100 150 200 10 20 30 40 50 60 70...

Page 96: ...raph MKFT 240 Cooling down graph MKFT 240 Heating up graph MKFT 720 Cooling down graph MKFT 720 20 40 60 80 100 t min t min 10 20 30 40 50 t min Temp C 100 50 0 50 100 150 200 20 40 60 80 100 t min 10...

Page 97: ...MKF MKFT E3 2 07 2017 page 97 115 20 10 Dimensions MKF 115 MKFT 115...

Page 98: ...MKF MKFT E3 2 07 2017 page 98 115 20 11 Dimensions MKF 240...

Page 99: ...MKF MKFT E3 2 07 2017 page 99 115 20 12 Dimensions MKFT 240...

Page 100: ...MKF MKFT E3 2 07 2017 page 100 115 20 13 Dimensions MKF 720 MKFT 720...

Page 101: ...MKF MKFT E3 2 07 2017 page 101 115 21 Certificates and declarations of conformity 21 1 EU Declaration of Conformity for MKF...

Page 102: ...MKF MKFT E3 2 07 2017 page 102 115...

Page 103: ...MKF MKFT E3 2 07 2017 page 103 115...

Page 104: ...MKF MKFT E3 2 07 2017 page 104 115 21 2 EU Declaration of Conformity for MKFT...

Page 105: ...MKF MKFT E3 2 07 2017 page 105 115...

Page 106: ...MKF MKFT E3 2 07 2017 page 106 115...

Page 107: ...MKF MKFT E3 2 07 2017 page 107 115 21 3 Certificate for the GS mark of conformity of the Deutsche Gesetzliche Un fallversicherung e V German Social Accident Insurance DGUV...

Page 108: ...MKF MKFT E3 2 07 2017 page 108 115...

Page 109: ...MKF MKFT E3 2 07 2017 page 109 115 22 Product registration...

Page 110: ...evor das Ger t Bauteil eintrifft Eine weitere Ko pie soll dem Ger t Bauteil beigef gt sein Ggf ist auch die Spedition zu informieren Incomplete information or non conformity with this procedure will i...

Page 111: ...dous substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entst...

Page 112: ...gaben entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable w...

Page 113: ...at any time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 2...

Page 114: ...___________________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list un...

Page 115: ...for all damages that are a consequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name...

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