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Selecta: User Manual_______________

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4 METAL DETECTOR

The  opportunity  to  connect  metal  detectors  has  been  introduced. At  the  process
entrance,  the  machine  programs  the  recipe  detailed  in  the  process  (parameter
inside  the  METAL  group)  in  the  metal  detector. The  storage  of  the  recipe  in  the
metal detector must be carried out on board metal through the procedure of data
capture/calibration.
The machine can connect to different models of metal detector
It  is  also  possible  to  have  in  the  checkweigher  report  the  number  of  products
rejected by a metal, which in this case is connected via input/output line.

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Summary of Contents for SELECTA INTEGRA

Page 1: ...SELECTA User Manual Code 81320497 Ver 1 0 April 2014 ...

Page 2: ... 3 Carrying a Product Dynamic Calibration Out 12 2 3 1 Copying a Calibration 13 2 3 2 Validity Interval of Dynamic Calibration 13 2 4 Displaying the Logger of Dynamic Calibrations 13 2 5 Defining Macros for Quick Modifications of Plu Data 14 2 6 Zeroing the Scale 15 2 7 Selecting the Product to be Processed 15 2 8 Giving a Name to the Production Lot 15 2 9 Displaying Process Data 16 2 9 1 Main Pag...

Page 3: ...ot Data in CSV Format 24 2 21 Managing Multiple Weight Ranges 26 2 21 1 Weight Bounding Introduction 26 2 21 2 3 Way Selector 26 2 22 Export the individual weighing operations in CSV format 27 2 22 1 Description 27 2 22 2 Technical Specifications 27 2 22 3 Structure of Weighing Operations 28 3 THE LINE AS A CONVEYOR BELT 30 4 METAL DETECTOR 31 ...

Page 4: ...t position in the interface Access to the programming of products and to all settings is carried out tapping the Archives button and then the buttons related to the kind of settings required see below The structure of the screens is the same in all pages the differences are Content of the central area Function of buttons Contextual functions From every page it is possible to use the ESC key to get...

Page 5: ...ssory functions in the currently shown page Some functions are available in all pages see below In addition there is a button to modify the complexity of the user interface it is possible to select a BASIC mode and an ADVANCED mode In the latter all the controls for labelling and advanced data management are displayed 1 1 6 Entering Texts Whenever the machine expects the operator to enter a numeri...

Page 6: ...it may be necessary to carry the calibration procedure out To activate such procedure keep the touch screen pressed during the starting procedure until the calibration screen appears In the top left corner of this screen there is a cross keep something rounded pressed in the centre of the cross until it moves to the top right corner and so on in the bottom right corner and eventually in the bottom...

Page 7: ...lecta User Manual_______________ 7 Passwords are set in the page ARCHIVES SETTINGS PASSWORD SETTING and is naturally allowed only for the own level and lower It is allowed only starting from the 5th level ...

Page 8: ...warning of product to be discarded received by the metal detector or another checking device before the checkweigher In addition this checkweigher gives in real time information about descriptive parameters of the production process generating weighed products in terms of average weight value and standard deviation other than providing information about the production rate and about the numerosity...

Page 9: ...0 to 80 g T 35 of gross weight From 80 to 100 g T 55 of gross weight Above 100 g T 70 of gross weight Tare percent tare of the product Nominal weight when this parameter is modified the thresholds defined in the CTRL group are processed again RANGE Upper range upper threshold of weight used to discard products upstream the check on the basis of the logic of prepacked products Lower range lower thr...

Page 10: ...thout threshold all products which weight is between limit and limit are accepted From to without threshold all products which weight is between limit and limit are accepted From on without threshold all products which weight is above limit are accepted Pieces between and acceptance threshold of products which weight is above limit and below limit when active Enable negative range to accept produc...

Page 11: ...cell If this value is 0 the value set in configuration is valid Ejector 2 position This parameter adjusts the position of the product where the second ejector shall be activated if applicable The value is in millimetres starting from the reading position of the photoelectric cell If this value is 0 the value set in configuration is valid Piece length It is the length of the piece in mm This value ...

Page 12: ...sing by the product cannot be weighed the number of detections to go does not decrement At the end of the operation the dynamic calibration value is stored in the selected PLU and opening the CTRL parameters under item CALIBRATION DYNAMIC The procedure can be deleted anytime tapping STOP CALIBRAT In the moment of dynamic calibration the parameters which variation interval can limit the validity of...

Page 13: ...t From 300 g to 500 g 10 of calibration weight From 500 g to 1200 g 20 of calibration weight From 1200 g to 3000g 240g of calibration weight Possible products which weight is out of that range are rejected and marked OUT OF CALIBRATION RANGE 2 4 Displaying the Logger of Dynamic Calibrations To display the chronology of dynamic calibration on PLUs Access the ARCHIVES menu Access the PLU menu Press ...

Page 14: ...name is not the one on the button but it identifies the macro during the binding procedure Press in sequence on the fields to be modified recalling the macro which is being defined Once the sequence of fields is completed tap again the bottom right corner and the button STOP RECORD MACRO To bind a macro to a button during a process go through the following steps Tap the bottom right corner of the ...

Page 15: ...ity and weight of pieces carton boxes pallets progressive numbers and so on Here are the ways to send a PLU to process Tap the line on the grid Press the START button Tap the area for Search then when the keyboard appears enter the PLU name in this case while some letters are keyed the machine starts a process of incremental search selecting the plu starting with such letters pressing ENTER the PL...

Page 16: ...ges can be accessed thanks to the buttons on the right of the display In every page there is the name of the PLU and the LOT of the checkweigher 2 9 1 Main Page The main page is displayed every time a process starts and it is recalled pressing the MAIN PAGE button Here you can find statistical data about average weight mean deviation difference between average weight and nominal weight and standar...

Page 17: ...ticular if set in the PLU along with the codes and expiry dates also the filling level in pieces and weight of boxes and pallets being a fraction of the production is displayed 2 9 4 Page Weights The page of last weights accessible thanks to the PAGE WEIGHTS button displays the weight of the last 60 weighing operations where the weighing operation 1 is the most recent Please note that going out an...

Page 18: ...ess fields In addition to the above instructions relevant to macros for PLUs please not the following as for processes The macro definition is carried out in the MODIFY DATA window while it is bound to a button or cancelled in the process window A reference must be entered in every field of a macro which can replace the original field name during modification moreover it is possible to decide whet...

Page 19: ...ess page the operator presses the CLOSE BATCH button Automatically when the number of pieces set in the PLU is reached Automatically when the time set in the PLU from the process start runs out As for installation the process automatic exit when closing a lot can be requested 2 15 Displaying Processed Lots Accessing the ARCHIVE BCHES page from the ARCHIVES page the list of all processed lots can b...

Page 20: ...t the same time printing options are enabled disabled the available combinations are no printing checkweigher packing list packing list checkweigher please note that the enabling of the printing of the packing list is stored depending on the following power up unlike the enabling of the printing of the checkweigher Reports can be printed by a parallel printer directly connected to the line a netwo...

Page 21: ...Selecta User Manual_______________ 21 2 17 1 Sample Report ...

Page 22: ...ation 2 and for the notification of accepted products operation 3 Practically in the presence of a selector using the rejection with ejection makes no sense as generic rejected products must follow the idle way Similarly in case 3 if the ejection output is used to mark the accepted products it does not make any sense using it for the rejected products as well otherwise we fall back in 1 All combin...

Page 23: ... amount of initial pieces to be not included in the adjusting process All parameters that must be set to configure the adjusting process are described below There are two possible adjusting modes BY IMPULS the adjustment is carried out sending pulses at every pulse the machine corrects the weight as previously set BY DURAT the adjustment is carried out keeping the output signal high for a time pro...

Page 24: ... often active keeping the weight close to the nominal value Lower and upper limits are to keep out of the adjustment remarkable filling failures such as lumps of cheese blocking the dosing scale producing half empty trays In order to understand the proper value of these parameters it is necessary to take cognizance of the operative limits of the dosing machine The number of pieces for the average ...

Page 25: ...an USB flash drive to the instruments The outcome file is in the format lot hh mm ss dd mm yy csv where hh hour of the day mm minutes ss seconds dd day of the month mm month yy year In the file there are all the fields of the CTRL that is the same fields documented in the network protocol which can be gotten requesting the CTRL archive in order of numbering C10 C1 C2 This file is newly generated w...

Page 26: ...If the weight of such piece does not belong to the intervals included in the weight bounding ID bound to the active PLU it is rejected Totalization is carried out in the PLU selected from the table of weight ranges This means that if the same PLU is used in several ranges it is not possible to differentiate the total of every single range So it is necessary to print and possibly set at zero the to...

Page 27: ...2 22 Export the individual weighing operations in CSV format 2 22 1 Description This operation is to export in text format all the weighing operations of product carton box and pallet carried out during process The structure of the weighing operations can be configured It is also possible to decide whether to store the weighing operation file on USB which actually is necessarily an usb but basical...

Page 28: ...its own storage file which can be spotted from the file extension prd for products tt1 for totals 1 and tt2 for totals 2 files are daily generated in order to avoid the creation of files too big possibly giving trouble during opening The name of the files is structured to give information about the date of creation and the number of the line gene rating it The structure is the following DDDYYLLL e...

Page 29: ... there must be stored the process fields to be stored every weighing operation Just one field must be placed on a line and the line must end with semi column but the last field of the list that must end with the character Fields stored in the file must match with the process fields listed in the network communication protocol Only the number of the process field must be entered with no L at the be...

Page 30: ... be used as a conveyor belt press the CONVEYOR BELT in the HOME page Enter the speed in percentage in respect to maximum speed During conveyor belt mode it is not possible to carry out other operation on board machine To quit the conveyor belt mode press the CONVEYOR BELT button again ...

Page 31: ...arameter inside the METAL group in the metal detector The storage of the recipe in the metal detector must be carried out on board metal through the procedure of data capture calibration The machine can connect to different models of metal detector It is also possible to have in the checkweigher report the number of products rejected by a metal which in this case is connected via input output line...

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