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Bike-Lift TWIN-ARMS MTA 516, Use And Maintenance Manual

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Operating manual No. 

057-2-6-0013-R0 

Version 2021 

Page 4 

 

 

EN

 

 

6

 

Dismantling/scrapping section ........................................................................................................ 22 

6.1

 

Dismantling ...................................................................................................................................... 22 

6.2

 

Mechanical dismantling ................................................................................................................... 22 

6.3

 

Scrapping .......................................................................................................................................... 22 

7 

 

Operation section ............................................................................................................................. 23 

7.1

 

Loading operations .......................................................................................................................... 24 

7.1.1

 

Operation with rear wheel suspended  ................................................................................... 24 

7.1.2

 

Operation with front wheel suspended  .................................................................................. 24 

7.1.3

 

Operation with both wheels lifted ........................................................................................... 25 

7.2

 

Unloading operations ...................................................................................................................... 25 

7.3

 

Lifting types ...................................................................................................................................... 26 

7.3.1

 

COMPRESSED AIR PUMP - element code - 002 ....................................................................... 26 

7.3.2

 

ELECTRO HYDRAULIC PUMP - element code - 003 .................................................................. 26 

7.3.3

 

ELECTRONIC WITH REMOTE CONTROL - element code 004/R 27 ........................................... 24 

8 

 

Maintenance section ........................................................................................................................ 28

 

8.1

 

Lubrication ....................................................................................................................................... 28 

8.2

 

Bleeding of the hydraulic circuit ...................................................................................................... 28 

8.3

 

Piston replacement .......................................................................................................................... 29 

8.4

 

Cleaning............................................................................................................................................ 30 

8.4.1

 

Initial cleaning .......................................................................................................................... 30 

8.4.2

 

General cleaning of the machine ............................................................................................. 30 

8.4.3

 

Cleaning of the work areas ...................................................................................................... 31 

8.5

 

Problems and remedies ................................................................................................................... 31 

8.5.1

 

AIR PUMP ................................................................................................................................. 32 

8.5.2

 

ELECTRIC PUMP ........................................................................................................................ 34 

9 

 

Accessories ........................................................................................................................................ 36

 

SPARE PARTS - TECHNICAL DRAWINGS ........................................................................................................... 37 

 
 
 
 
 
 
 
 

 

 

Summary of Contents for TWIN-ARMS MTA 516

Page 1: ...ing platform TWIN ARMS MTA 516 Model Version MTA516 002 COMPRESSED AIR PUMP MTA516 003 ELECTRO HYDRAULIC PUMP MTA516 004 R ELECTRONIC WITH REMOTE CONTROL Bike Lift EUROPE s r l via Don Milani 40 42 43012 Sanguinaro di Fontanellato PARMA Italy Website www bikelifteurope it E mail info bikelifteurope it ...

Page 2: ...ne name 10 2 2 Machine identification 10 2 3 Machine description 11 2 4 Intended use 12 2 5 Technical specifications 13 3 Safety section 15 3 1 Environmental working values 15 3 2 Sound level 15 3 3 Residual risks 15 3 4 Operator protections 16 3 5 Safety systems 16 3 6 Pictograms 17 4 Transport and handling section 18 4 1 Transport handling and storage 18 4 2 Packaging and transport 18 4 3 Unload...

Page 3: ...loading operations 25 7 3 Lifting types 26 7 3 1 COMPRESSED AIR PUMP element code 002 26 7 3 2 ELECTRO HYDRAULIC PUMP element code 003 26 7 3 3 ELECTRONIC WITH REMOTE CONTROL element code 004 R 27 24 8 Maintenance section 28 8 1 Lubrication 28 8 2 Bleeding of the hydraulic circuit 28 8 3 Piston replacement 29 8 4 Cleaning 30 8 4 1 Initial cleaning 30 8 4 2 General cleaning of the machine 30 8 4 3 ...

Page 4: ...midity in order not to compromise its durability over time Deliver the Manual to any other user or subsequent owner of the Machine Workers in charge of using this machine must have all the necessary information and must receive proper training The manual and relative documentation are confidential by law with the prohibition of reproduction or transmission to third parties without receiving the ex...

Page 5: ...r written authorization of the manufacturer 1 3 Warranty Bike Lift Europe s r l will not be held responsible for inconveniences breakages accidents etc due to lack of knowledge or failure to apply the procedures specified in this Manual The same applies to the execution of modifications changes or for the installation of accessories not previously authorized 1 3 1 Warranty conditions Bike Lift Eur...

Page 6: ...recommended to specify exactly the following data Model and serial number of the machine Code number and part name Required quantity Shipping means address and telephone number For replacements use only genuine spare parts Do not wait until the components are completely worn before replacing them CAUTION THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH THE SHIPPING COSTS We recommen...

Page 7: ...ial number Year Function Lifting of motorcycles for vehicle maintenance operations Complies with the essential safety requirements of the following Directive 2006 42 EC Machineries Directive Complies with the requirements of the following Harmonized Standards UNI EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment and risk reduction UNI EN 1493 2010 Lifts for vehicle...

Page 8: ...l principles of design Risk assessment and risk reduction UNI EN 349 1993 A1 2008 Safety of machinery Minimum spaces to avoid the crushing of body parts EN 1493 2010 European standard on vehicle lifting platforms EN 60204 1 2016 Directive on the state of the art for the design and construction of the electrical equipment of machines including the switchboard connected to the machines EN 982 2009 S...

Page 9: ...esponsibility of competent personnel SYMBOLS MEANING Yellow triangle pictogram generally indicates a Warning Risk e g risk of high temperatures risk of crushing the hands BLUE round pictogram generally indicates an Obligation for example the obligation to wear certain PPE goggles or the Obligation to read the User Manual Round red Prohibition pictogram indicates in general a Prohibition for exampl...

Page 10: ...ndicated on the cover 2 2 Machine identification Figure 1 Example of a plate affixed to the machine The identification data of the machine are indicated on the plate placed on the structure and shown in the attached declaration of conformity Refer to these details for ordering spare parts and for any kind of contact with the manufacturer It is absolutely forbidden for the user to remove or alter t...

Page 11: ...nd repair phase in a comfortable and safe way being fixed to the work surface of the platform The basic parts of the lifting platform see Figure 2 are Figure 2 Model of a lifting platform An automatic vise for the front wheel yellow The additional lifting component blue that can be anchored on the scissor lifting platform and slides along the guides Couplings for sliding belts green Non return val...

Page 12: ...ghting conditions and wear clothes and protections appropriate to the task performed typical activity of mechanical workshop The working position of the operator during the ascent and descent phases is in the area around the machine at the safety distance allowed by the cable length of the control panel It is absolutely forbidden to lift motorcycles while leaning on the side kickstand Do not try t...

Page 13: ...n height 35 cm Lifting surface size 210x75 cm Total space of the lifting platform 210x99 cm Ascent ramp size 82x45 cm Total space of the lift 220x99 cm Weight 280 kg The following additional data are available depending on the type of handling 2 5 1 1 MTA 516 MTA516 002 AIR PUMP AIR HYDRAULIC PARAMETER VALUE Air pressure 7 10 Bar Air consumption 300 Lt Min 2 5 1 2 MTA 516 MTA516 003 ELECTRO HYDRAU...

Page 14: ...g platform is the absolute prerogative of professional operators and specialized technicians in compliance with the requirements of Machinery Directive 2006 42 EC and subsequent updates Operators must be in full possession of all physical and mental abilities during the performance of their tasks on the machine they must not for example be under the influence of sedatives drugs or alcohol Before c...

Page 15: ...00 kg scissor lifting platform is reported Bike Lift Europe s r l Before starting any type of work on the motorcycle lifting platform the operator must wear appropriate personal protective equipment PPE such as gloves and safety footwear Always wear work clothing normally used in the mechanical workshop activity In order to make the machine safe during the ascent phase 1 Allow the anchoring bar to...

Page 16: ...latform position it in a vise then place the additional lifting component under the bike lift the arms and fasten them firmly to the bike GIVEN THE BEARING VALUE INDICATED ON THE PLATE Do not exceed the load capacity of the lifting platform Use it only to lift objects Do not modify the lifting platform The load must always remain firm and stable 3 6 Pictograms Danger of crushing hands with the lif...

Page 17: ...kaging placed on the pallet Besides the scissor lifting platform and its additional elements the package includes the additional MTA516 component the automatic vise for the front wheel and the joints for the rear wheel belts Figure 3 Figure 3 Example model of lifting platform and MTA component The machine is tested and in perfect condition AT CUSTOMER S REQUEST AND IN ORDER TO AVOID DAMAGE TO THE ...

Page 18: ...e closing adhesive tape Make sure all the material shown on the delivery note is actually present Make sure the parts of the machine have not been damaged during transport and notify any damage within 5 days of receipt Carrier by REGISTERED LETTER and notify Bike Lift Europe s r l by presenting photographically documented evidence 4 5 Storage Pending to be unpacked and installed the machine must b...

Page 19: ...r structures The ascent descent ramp must be positioned so that the bike can be easily lifted The ramp must not be directed towards an obstacle that is too close to the motorcycle lifting platform CAUTION It is absolutely forbidden to position the lifting platform on bumpy or inclined ground Bring the machine to the place of installation by using a mechanical lift unpack it and place it in the cho...

Page 20: ... damage to the mechanical structures The mechanical safeties previously described are functioning The connecting pipe between the pump and the hydraulic cylinder does not have any cracks and is in good condition All the seegers placed on the pins are installed correctly In the versions equipped with electro hydraulic pump also check that The electric cable and plug protections not supplied but to ...

Page 21: ...parts by proceeding to the opposite of what is described in the Installation chapter For the lifting modes and the relative specific safety precautions refer to the Transport Handling and Storage chapter 6 3 Scrapping The dismantling operations of the machine must be carried out in total safety by using the protections At the end of the machine s life it is necessary to proceed to the proper disma...

Page 22: ...No 057 2 6 0013 R0 Version 2018 Page 23 EN 7 Operation section Figure 4 example of installation of the MTA 516 additional component 1 of the vise 2 on the lifting platform 3 Figure 5 general model of a lifting platform ...

Page 23: ...gure 5 5 is leaning against the stop locks otherwise continue the ascent until the bar exceeds the stop locks located at the base of the lift for the chosen working height ATTENTION Do not operate without the safety bar 4 If necessary the ascent ramp can be removed to allow the operator to work without disturbance even in the rear part of the bike 5 Move the flow deviation lever at the base of the...

Page 24: ... wheel clamp in front of the front wheel and fix the structure on the platform using the appropriate hooks 4 unhook any belts that have been used to secure the motorcycle 5 Push the motorcycle until the front wheel goes into the vise 6 Reassemble the ascent ramp 7 Make sure that the scissor sliding guides are free from foreign bodies bolts or other objects would stop the descent and could cause se...

Page 25: ... 2 ELECTRO HYDRAULIC PUMP element code 003 Lifting takes place using the button panel connected to the hydraulic pump Figure 7 button panel with magnet for the ascent descent control The button panel is equipped with two buttons with maintained action that allow the ascent and descent Once the controls are released the lifting platform stops instantly The button panel is equipped with a safety sys...

Page 26: ...sing a remote control connected to the hydraulic pump via a remote control radio receiver Figure 8 remote control button panel with maintained action control The remote control is equipped with two buttons with maintained action that allow the ascent and descent Once the controls are released the lifting platform stops instantly ASCENT DESCENT ...

Page 27: ...g the installation operations of the pump Putting into service If necessary add hydraulic oil to the pump by using the special level plug Use MOTOREX COREX HLF D 32 hydraulic oil or equivalents 8 1 Lubrication Check and grease the scissor sliding guides frequently Lubricate the pins and moving parts at least once a month In case of continuous use lubricate every 15 days 8 2 Bleeding of the hydraul...

Page 28: ...unscrewing the support screws the pin top and the oil tube bottom Figure 9 hydraulic piston 5 The piston is replaced by tightening the screws and pin and reconnecting it with the hydraulic circuit 6 Keep the ascent button pressed for as long as necessary for the piston to re fill and start the lifting operation 7 Then proceed with the operation of bleeding the hydraulic circuit Paragraph 8 2 Pisto...

Page 29: ...al The operator s standing areas Dispose the liquids and consumables used in the appropriate landfills according to the legislation of the Country The cleaning of the lifting platform can be carried out by personnel without specific technical skills who however know the main characteristics of the machine in order to avoid dangerous situations 8 4 2 General cleaning of the machine Perform the gene...

Page 30: ... the work the probable causes that determine them and the possible remedies to be taken to eliminate them are listed below When implementing the suggested remedy always follow the instructions described in the Instructions to which the remedy refers Bike Lift Europe s r l will solve all the problems that cannot be eliminated by means of the attached instructions The motor housing Figure 10 that ac...

Page 31: ...mp does not reach maximum pressure Air pressure too low Check that the supply pressure air is between 6 and 10 bar Internal safety valve outside calibration Contact the manufacturer Oil leak in the main system Check for leakage and repair where necessary The pump goes under pressure but the load does not move Excessive load Reduce the load The oil does not circulate properly Make sure there are no...

Page 32: ...Operating manual No 057 2 6 0013 R0 Version 2018 Page 33 EN Air inlet connection inside the pump Figure 11 compressed air pump Piston inlet connection ...

Page 33: ...ses its temperature Operating on the button panel the motor runs but the lift does not rise Oil level in the pump too low Remove the casing of the pump and check the oil level through the plug Figure 12 If the level is too low add ISO VG 10 hydraulic oil Hydraulic pump problems Contact the dealer or Bike Lift Europe s r l Operating on the button panel the motor does not run The emergency stop red ...

Page 34: ...tton on the button panel by turning it clockwise No voltage Check the mains connection plug Improper operation of the button unit on the button panel Replace the button unit Problems with the solenoid valve which controls the descent of the pump Replace the solenoid valve Figure 12 IN CASE OF POWER FAILURE USE THE SAFETY VALVE WHICH CAN BE OPERATED MANUALLY BY TURNING IT COUNTERCLOCKWISE TO ALLOW ...

Page 35: ... 2 6 0013 R0 Version 2018 Page 36 EN 9 Accessories MAX 516 BASIC EQUIPMENT PARAMETER VALUE Automatic W 36S wheel clamp 1 pc Ascent ramp 1 pc Platform supports 2 pcs Automatic RTD 6 belt 1 pc Belts for platform supports 4 pcs ...

Page 36: ...Operating manual No 057 2 6 0013 R0 Version 2018 Page 37 EN SPARE PARTS TECHNICAL DRAWINGS ...

Page 37: ...Operating manual No 057 2 6 0013 R0 Version 2018 Page 39 EN ...

Page 38: ...Operating manual No 057 2 6 0013 R0 Version 2018 Page 39 EN NOTES ...

Page 39: ...Operating manual No 057 2 6 0013 R0 Version 2018 Page 39 EN NOTES ...

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