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Better Water LLC; rev. May 2020

Page 63 of 78

1232 RO Operator Manual

TROUBLE-SHOOTING GUIDE for 1232 RO

The information in this document is intended to serve as a guide only for qualified operators. It is
not all inclusive of the problems that may be encountered. This guide should aid operators with
reminders and routine trouble-shooting tasks.

For any problem outside the confines of this guide, call for technical assistance.

Problem

Possible Causes

Possible Solutions

No power to the RO

1. Main breaker tripped in
building

1.

Reset breaker.

“ ”

2. RO not plugged in

1.

Plug RO power cord in.

2.

Verify that the Twist-&-Lock

plug is seated and locked into
receptacle.

“ ”

3. Motor starter protector
tripped.

1.

Reset motor starter protector

in RO junction box.

Power to RO, but RO
will not start

1. Interlock circuit interrupted.

1.

Verify if any of the pre-

treatment equipment (ie.
Carbons, Softeners) are in
backwash or regeneration.
Interlock Fault indicator light will
be illuminated if so.

“ “

2. Reservoir water level is
above the middle float switch

1.

This is normal, and the RO will

start when the reservoir water
level drops below the middle
float.

“ ”

3. RO is in an alarm condition.

1.

Identify the specific alarm by

checking the alarm lights
illuminated on the control box.

2.

Press the Alarm Reset button.

3.

If alarm continues, review

specific alarm conditions listed in
this Troubleshooting section.

“ “

4. Operational switches are in
the incorrect position.

1.

For normal operation the

switch settings should be as
follows:

- OPER-DISINFECT-OFF=OPER
- OPER-DISISINFECT=OPER
- OPER-FLUSH=OPER
- Tank-Stby-Direct in either tank or
direct position based on system.

“ “

5. Faulty interlock circuit
connection

1.

Check all pre-treatment

interlock wiring and connections.

RO runs intermittently

1. Low pressure alarm

1.

Verify that the city booster

pump is operating properly and
providing sufficient pressure for
RO operation.

“ “

2. High feed temperature alarm

1.

Verify that the pre-treatment

blending valve is set to 77°F,
adjusting if necessary.

“ “

3. High membrane pressure
alarm

1.

If pressing the ALARM RESET

Button does not clear this alarm,
contact technical support.

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Summary of Contents for 1232 RO

Page 1: ...REA 2390 1232 RO Operator Manual Better Water LLC rev May 2020 ...

Page 2: ...training No part of this manual may be reproduced for distribution sale or any intent other than previously described without the written permission of Better Water LLC This manual is subject to change without notice Better Water LLC assumes no responsibility or liability for any error or inaccuracies that may appear in this documentation Adobe and Acrobat are registered trademarks of Adobe System...

Page 3: ...ents 17 Control Box 17 Water Quality Monitor 17 Digital Flush Timer 18 Temperature Controller 18 Tank Stby Direct Switch 18 Components That Work In Conjunction With the Control Box 19 Membranes 20 Pre Filter Particulate Filtration Cartridge 10 5 micron filter 20 Final Filter Particulate Filtration Cartridge 03 micron capsule filter 21 Pump 21 Remote Alarm Box 22 Clean Disinfect Tank 22 OPERATION 2...

Page 4: ...lter 52 Change Membranes and O Rings 53 Factory Reset the Water Quality Monitor Board 56 Calibration of the Water Quality Monitor Board 57 Long Term Storage Preserve and Pack 59 Trouble Shooting Guide for 1232 RO 63 APPENDIX Appendix A Limited Warranty Terms and Conditions 65 Appendix B Sample Check Lists 67 RO Daily Start Up Check List 68 RO Quality Assurance Check List 69 Appendix C Technical Se...

Page 5: ...t betterwater com Phone 615 355 6063 Customer Service Fax 615 355 6065 Phone 615 355 6063 press 3 Email customerservice betterwater com Support is available regarding all Better Water LLC systems 24 hours a day 7 days a week Normal business hours are Monday through Friday from 8 00 am until 3 30 pm Central Standard Time excluding holidays Call 615 355 6063 press 1 for Technical Support Emergency a...

Page 6: ... this device has been delivered it is the responsibility of the Medical Director to ensure that it is used monitored and maintained in such a manner so as to satisfy all applicable standards Guidelines and other related information are available from Food and Drug Administration FDA National Association of Nephrology Technicians Technologists NANT Association for the Advancement of Medical Instrum...

Page 7: ... used as a medical device federal law restricts this device to sale by or on the authority of a physician Per CFR 801 109 b 1 2 Improper operation of this device could result in a low or no flow alarm on the dialysis machines 3 Misuse or improper operation of this device will void any warranty 4 Where water is mentioned unless otherwise noted it must be AAMI standard quality water 5 Electrical and...

Page 8: ...Better Water LLC rev May 2020 Page 4 of 78 1232 RO Operator Manual ...

Page 9: ...Better Water LLC rev May 2020 Page 5 of 78 1232 RO Operator Manual QUICK REFERENCES Specifications Features and Requirements Maintenance Schedule Related Consumable and Replacement Parts ...

Page 10: ...th current AAMI standards It is critical for direct feed systems that the distribution loop be properly sized so assistance should be sought from Better Water or an authorized dealer when determining its size and length Installation should also comply with current AAMI standards Pressure Feed water pressure should be a minimum of 20 psi a maximum of 90 psi with the optimum pressure at 40 psi The m...

Page 11: ...level in the feed water must be less than 3 grains per gallon or 51 3 parts per million Temperature Feed water temperature must be between 50 o F and 92 o F The optimum temperature is 77 o F The maximum temperature is factory set at 92 F so the RO will shut down at 93 F This setting can be adjusted if necessary MEMBRANE ARRAY FLOW RATE SPECIFICATIONS The flow rates for the arrays listed below are ...

Page 12: ...imer day and time setting See System Maintenance section X X Change 5 micron Pre Filter See System Maintenance section X Change every 30 days or when the oP reaches or exceeds 15 psi Change 03 micron Final Filter See System Maintenance section X Change every 6 months or when the oP reaches or exceeds 15 psi Change Membranes See System Maintenance section Every 3 5 years or when low flow rates are ...

Page 13: ...UMEM01356 10 5 micron Pre Filter Housing O Ring SUMIOO00587 SUCAOO00551 03 micron Capsule Final Filter SUCAPE00547 BWI 1000 Acid Cleaner low pH cleaner SUMCOO00572 BWI 2000 Alkaline Cleaner high pH cleaner SUMCOO00571 MinnCare Cold Sterilant Disinfectant SUMCOO00575 MinnCare 1 Test Strips SUMCOO00577 MinnCare Residual Test Strips SUMCOO00576 Pictures do not reflect the size of the item in relation...

Page 14: ...ore Preservative SUMCOO00574 Clean Disinfect Tank Includes hoses and connections EQASSYDISTANK RO Pump EQPUTE01883 Remote Alarm Box EQASSYNSMB01601 24V Digital Flush Timer ELPWSW00991 RO Monitor PCB EQMOBO01351 RO Display Board EQMOBO01352 Conductivity Probe EQSUBCP01545 Pictures do not reflect the size of the item in relation to the other pictures ...

Page 15: ...Better Water LLC rev May 2020 Page 11 of 78 1232 RO Operator Manual DEVICE INFORMATION ...

Page 16: ...n about tap water data the RO was designed and built to exacting standards and Good Manufacturing Practices as outlined by the FDA The RO is a device that uses a membrane separation process for removing solvent contaminants from solution tap water The RO is the most important and costly component in the water treatment system With appropriate pretreatment of the tap water proper cleaning and disin...

Page 17: ...ber Both of these pieces of information are very important in obtaining support determining warranty and properly servicing the unit Please have this information available if you contact Technical Support For STAND ALONE 1232 RO The first four numbers in the serial number denote the year and month the device was manufactured In the example above the RO was produced in 2016 in the month of November...

Page 18: ...ion this unit has a Pre Filter 5 micron 10 as well as a Final Filter 03 micron capsule filter The Control Box contains the electronic components for operational control monitoring and alarms The following are additional features incorporated into the RO s Control Box A Digital Flush Timer to control the frequency and duration of a flush cycle A Water Quality Monitor to display rejection feed TDS a...

Page 19: ... Right Side Control Box Pump Product Flow Meter Disinfect Valve on Pump Reject Product Adjust Handle Recirculate Adjust Handle Reject Flow Meter Recirculate Flow Meter Pressure Gauges 2 5 x 40 Membranes Final Filter 03 Capsule Control Box Pre Filter 10 5 mic Drain Port Product Port Direct Feed 3 Way Valve direct feed model only ...

Page 20: ...r Water LLC rev May 2020 Page 16 of 78 1232 RO Operator Manual DETAILED VIEW OF 1232 RO Back Side DETAILED VIEW OF CONTROL BOX 2 5 x 40 Membranes Junction Box Final Filter 03 mic Capsule Pre Filter 10 5 mic ...

Page 21: ...ing the Mode Switch Rejection Feed TDS Product TDS and Set Point These numbers can be displayed in either parts per million ppm or micro siemens µm depending on dip switch settings Parts per millions is the default set at the factory This monitor is comprised of two parts the monitor board which is inside the control box and the display board which is in the control box cover The monitor board has...

Page 22: ... monitors the pretreated feed water temperature at the RO A high temperature set point is set via this controller and in the event the water temperature reaches this set point a high temperature alarm light will illuminate an audible alarm sound and the RO will shut off See Technical Service Bulletin TSB2014001 in Appendix B if replacing Tank Stby Direct Switch The Tank Stby Direct switch is a thr...

Page 23: ...and shut down Part ELPWSW00988 A High Product Pressure Switch monitors the product pressure from the RO If a high product pressure condition occurs the RO will alarm and shut down Part ELPWSW00987 A Low Pressure Switch monitors the suction side of the pump during operation and flush modes but not in the disinfect cycle In the event there is insufficient pressure to the RO the RO will alarm and shu...

Page 24: ...culate Filtration Cartridge 10 5 micron filter DESCRIPTION A basic particulate filtration consisting of a 10 housing fitted with a cartridge type filter element These are specified to trap particulate matter of 5 microns or larger at a specified flow rate There is a post filter gauge to measure pressure drop that indicates filter clogging The filter housing is threaded for easy cleaning and filter...

Page 25: ...he filter of greater than 15 psi while the RO is running whichever comes first See System Maintenance section SYSTEM COMPONENTS Pump The RO uses a stainless steel multi stage centrifugal Pump which will automatically shut off in a no water condition This is a heavy duty pump designed for years of service with proper operation MONITORING REQUIREMENTS RO pressures should be monitored to ensure optim...

Page 26: ... when the RO goes into an alarm condition and one when the water level in the reservoir falls below the low level sensor The AMBER light will illuminate and flash when the RO is in Disinfect Mode AAMI standards require that the RO alarms be audible in the patient area If the RO is located close enough to be heard in the patient area the remote alarm may be omitted SYSTEM COMPONENTS Clean Disinfect...

Page 27: ...technically complex subject of water treatment Guidelines and other related information are available from Food and Drug Administration FDA National Association of Nephrology Technicians Technologists NANT Association for the Advancement of Medical Instrumentation AAMI The RO was designed and built to your facility s specifications and information regarding the current tap water conditions at your...

Page 28: ...e a key must be inserted to turn this switch OPER RO is in normal operation mode DISINFECT Places the RO in disinfect mode The OPER DISINFECT OFF Switch must also be in the DISINFECT position to initiate this cycle OPER FLUSH Switch 2 position operational switch OPER Places the RO in normal operation mode FLUSH Places the RO in flush mode as programmed by the digital flush timer Flush mode will tu...

Page 29: ...ard The RO will not run when this light is illuminated If the RO is running and the interlock initiates the RO will shutdown If this light is illuminated and no media tank is in backwash or regeneration mode call for assistance NOTE This feature was not available on models manufactured prior to 2010 OPERATE Light This light illuminates when the RO is in normal operation or flush mode but will not ...

Page 30: ...ulate water flow See Membrane Array Flow Rate Specifictions section for designed flow rates RECIRCULATE ADJUST Handle This handle is used to adjust the gallons per minute gpm back to the pump increasing and decreasing proportionately See User Adjustments Recirculation Flow section for more information REJECT PRODUCT ADJUST Handle This handle is used to adjust the ratio between product and reject f...

Page 31: ... set to DIRECT mode 4 Set the RO in normal Operate Mode Turn the OPER DISINFECT OFF Switch to OPER Turn the OPER DISINFECT Keyed Switch to OPER Turn the OPER FLUSH Switch to OPER 5 Then push the ALARM RESET button to silence any alarms and start the RO 6 Let run for a minimum of 2 hours diverting the product water to drain 7 Perform a disinfect procedure For instructions see the System Maintenance...

Page 32: ... the Reservoir to RO If a Direct Feed system turn the End of Loop 3 Way Valve on or near the RO location of valve determined by install to RO 13 The RO is now ready for normal start up and daily use Start the RO as detailed in the Daily Operation section and check the operation values after the Quality Purge Cycle If the RO is not within these operating parameters adjustments may have to be made S...

Page 33: ...p the Quality Purge cycle will commence An air purge cycle will run for approximately 30 seconds then the RO pump will start the product purge valve will open and run to drain until the water quality is above the set point This is a normal function to advise you that the first water produced by the RO is being routed to drain until the water quality equals to or surpasses the set point on the wate...

Page 34: ...such as monthly or quarterly and after maintenance such as filter and membrane changing to ensure the RO is operating properly An example RO Quality Assurance Check List is provided in the Appendix A of this manual and may be reproduced for use END OF DAY PROCEDURE After the hemodialysis day is over the RO should be placed in FLUSH Mode by changing the setting on only one switch 1 Ensure there are...

Page 35: ...rvative the following should be done Low pH Clean with BWI 1000 High pH Clean with BWI 2000 and Disinfection with Minncare in that order Cleaning and disinfecting should be initiated if membranes are fouled indicated when the Product Flow decreases and the Reject Flow increases and the two cannot be adjusted to design specifications the Membrane Pressure increases and the Reject Pressure decreases...

Page 36: ...yses as outlined in the current AAMI ISO Standards to determine the current compatibility of the system with the feed water and the suitability of the system for providing product water meeting the AAMI requirements This should be performed annually or more often if needed but is it is ultimately at the discretion of the physician or Medical Director Better Water LLC recommends bacterial testing s...

Page 37: ...om a SANITARY SAMPLE PORT In an effort to allow accurate bacterial testing of the product water from the RO the Sanitary Sampling Port was added to all models produced August 2010 and later Sample Ports on RO s produced before August 2010 SHOULD NOT be used to collect samples for bacteria cultures or LAL s These sample ports should only be used to measure TDS only PROCEDURE 1 Put on surgical glove...

Page 38: ... used first to remove these deposits It can be used on brass SUMCOO00575 MinnCare Cold Sterilant For DISINFECTING Application MinnCare Cold Sterilant is an oxidant that stops organism growth by oxidizing microbial cell proteins and enzyme systems and effectively removes biofilm It can be used on units with stainless steel fittings only SUMCOO00577 MinnCare 1 Test Strips For DISINFECTING Used to ve...

Page 39: ... The Storage Tank will be referred to as the Reservoir The Clean Disinfect Tank will be referred to as the Tank There are three hoses supplied with the Tank which will referred to as follows HOSE 1 Tank Product Hose longest of the 3 ends female female HOSE 2 Tank Drain Hose ends male male HOSE 3 Tank Disinfect Hose ends male female WARNING Chemical cleaners and disinfectants can cause serious inju...

Page 40: ...ed amount turn the RO OFF by turning the OPER DISINFECT OFF Switch to OFF 4 Prepare RO and Hoses a Disconnect the RO s Drain Hose from the RO s To Drain Connection and connect Hose 2 from that connection to the Tank s Top Left Port b Connect Hose 3 from the RO Pump s Clean Disinfect Ball Valve to the Tank s Bottom Valve 5 Prime Hose 3 a Loosen the Parker connection at the RO Pump s Clean Disinfect...

Page 41: ...ection and reconnect the RO s Drain Hose to that connection c Start the RO and allow to rinse for 30 45 minutes Turn the OPER DISINFECT OFF Switch to OPER Turn OPER DISINFECT Keyed Switch to OPER Turn OPER FLUSH Switch to OPER Press the ALARM RESET Button if alarm sounds Once the RO is in good water quality it will begin to rinse 14 First Check for Residuals IF CLEANING verify that the pH from the...

Page 42: ...been rinsed out from the product use a residual test strip If the residual test strip shows a positive reading continue rinsing to drain until a negative reading is obtained IF CLEANING verify that the pH from the product returns to baseline pH that was observed before cleaning If any chemical detected continue rinsing until clear 18 Finalize a Once the RO has been verified to be clear of chemical...

Page 43: ... hoses supplied with the Tank which will referred to as follows HOSE 1 Tank Product Hose longest of the 3 ends female female HOSE 2 Tank Drain Hose ends male male HOSE 3 Tank Disinfect Hose ends male female A Direct Feed RO has a 3 Way Loop Return Valve that Tank Feed RO s don t have It is located in the center of the device underneath the hydroblock It has two connection points labeled as LOOP RE...

Page 44: ...se 2 from that connection to the Tank s Top Left Port b Connect Hose 3 from the RO Pump s Clean Disinfect Ball Valve to the Tank s Bottom Valve 4 Prime Hose 3 a Loosen the Parker connection at the RO Pump s Clean Disinfect Ball Valve b Open the Tank s Bottom Valve prime the hose and then tighten the loosened Parker connection c Open the RO Pump s Clean Disinfect Ball Valve NOTE If this hose hasn t...

Page 45: ...r 30 45 minutes Turn the OPER DISINFECT OFF Switch to OPER Turn the OPER DISINFECT Keyed Switch to OPER Turn the OPER FLUSH Switch to OPER Press the ALARM RESET Button if the alarm sounds Once the RO is in good water quality it will begin to rinse 13 First Check for Residuals IF DISINFECTING verify that the chemical has been rinsed out from the product use a residual test strip If the residual tes...

Page 46: ...es Turn the RO ON and re check for residual Repeat this process as many times as necessary until a negative residual is obtained after the residual break 17 Final Rinse a Turn the RO s 3 Way Loop Return Valve to To Drain b Restart the RO and run for 15 minutes Turn the OPER DISINFECT OFF Switch to OPER Turn the OPER DISINFECT Keyed Switch to OPER Turn the OPER FLUSH Switch to OPER Press the ALARM ...

Page 47: ...Better Water LLC rev May 2020 Page 43 of 78 1232 RO Operator Manual SYSTEM MAINTENANCE ...

Page 48: ...djust the flows The goal is to balance or get the product and reject flows as close as possible Examples Product Flow 5 0 gpm Reject Flow 5 0 gpm Recovery 50 See Membrane Array Flow Rate Specifictions section for designed flow rates 3 After the Reject and Product Flows have been balanced perform a Quality Assurance Check on the RO to insure all pressures and flows are within design specifications ...

Page 49: ...monitor the pressure drop across the membrane USER ADJUSTMENTS PRODUCT PRESSURE If a Tank Feed System there are no requirements to adjust the Product Pressure For Direct Feed Systems the Product Pressure should be adjusted only when there are no requirements for RO water 1 Locate the Pressure Bypass T handle at the end of the distribution loop return to RO 2 Turn the T handle clockwise to increase...

Page 50: ...imer day and time setting See System Maintenance section X X Change 5 micron Pre Filter See System Maintenance section X Change every 30 days or when the oP reaches or exceeds 15 psi Change 03 micron Final Filter See System Maintenance section X Change every 6 months or when the oP reaches or exceeds 15 psi Change Membranes See System Maintenance section Every 3 5 years or when low flow rates are ...

Page 51: ...H switch would determine if a flush of the membranes would occur or not SYSTEM MAINTENANCE Replace Digital Flush Timer Battery It is recommended that operators verify the time and day at least monthly The digital flush timer is equipped with a Lithium CR2032 battery If the battery fails it should be replaced 1 Remove the 4 amp fuse in black fuse holder inside the Control Box This will disconnect a...

Page 52: ...inute options until the desired minute is displayed 5 When set to correct day hour and minute Release the CLOCK button NOTE This Timer Does Not Have a Daylight Savings Time feature If you are in an area that recognizes the time change twice a year you will need to reset the timer at each time change SYSTEM MAINTENANCE Set Digital Flush Timer Flush Mode Frequency 1 Decide the frequency the RO will ...

Page 53: ...start flush mode every day of the week at 8 00 am and end at 8 15 am If a second flush time is needed the program would be as follows 2 ON 03 00 PM Mo Tu We Th Fr Sa Su 2 OFF 03 15 PM Mo Tu We Th Fr Sa Su In this example the second flush program for the RO is set to start flush mode every day of the week at 3 00 pm and end at 3 15 pm It is recommended that the RO should go into a Flush cycle 6 tim...

Page 54: ...ove ON 3 The RO will start a Flush cycle This will be indicated on the timer display and RED indicator light on the timer 4 To terminate the Manual Flush Mode push the MANUAL button twice or until the horizontal indicator line is above OFF 5 Push the MANUAL button once more so the horizontal indicator line is above AUTO NOTE if the horizontal indicator line in the LCD display is not above AUTO the...

Page 55: ...7 Unscrew the filter housing to remove it 8 Remove the old filter remove the new filter s plastic covering and then place in the housing 9 Carefully re seat the filter housing to the mount and screw in to tighten making sure the O Ring is properly seated Use the filter wrench to tighten but do not over tighten 10 Close the Lab Cock on the bottom of the Pre Filter Housing 11 Open the valve from the...

Page 56: ...m the inlet and outlet ports and open quick clamp to remove the old filter from the unit 4 Place a new filter back in quick clamp and screw the Fast N Tite fittings back to the inlet and outlet ports 5 Turn the RO ON and the water supply to it Partially open the outlet sanitary sample port to allow air to be purged from the filter cartridge 6 When water flows from the sanitary sample port signalin...

Page 57: ...rane warranty NOTE It is recommended that the O Rings be replaced when the membranes are replaced and that medical grade glycerin be used as a lubricate because of its water solubility part SUMEM01356 2 5 x 40 Membrane part EQFHOO01996 End Cap Large O ring part EQFHOO01588 End Cap Small O ring WARNING Membranes are packed in a chemical preservative which must be handled in accordance with their Ma...

Page 58: ...he New Membrane Open the membrane box Remove the bagged membrane from the box discarding the packing material Do not open the bag containing the membrane REPLACE MEMBRANES 8 Remove the 3 8 Blue Product Tubing from the 3 8 x 1 4 Fast N Tite 9 Remove the 3 8 x 1 4 Fast N Tite 10 Remove the U Pin 11 Thread the tee handle tool into the Upper End Cap until snug do not over tighten and pull up to remove...

Page 59: ...tightening with the tee handle tool do not over tighten 21 Re tape the 3 8 x 1 4 Fast N Tite with about 4 wraps of Telflon tape 22 Insert the 3 8 Blue Product Tubing into the 3 8 x 1 4 Fast N Tite AFTER REPLACEMENT 23 After installation of all membranes the RO should be started and the Product Water flushed to drain for a minimum of 2 hours ...

Page 60: ...CAL DOWN 4 Push in CAL UP and CAL DOWN black buttons simultaneously and hold them for five seconds while continuing to hold them in 5 Turn the OPERATE DISINFECT OFF Switch to OPERATE and press the ALARM RESET Button while continuing to hold both black buttons 6 Release both black buttons after five seconds 7 Turn the OPERATE DISINFECT OFF Switch to OFF and wait 5 10 seconds 8 Turn the OPERATE DISI...

Page 61: ...the Hand Held Meter Record this reading This is Feed TDS reading from the Hand Held Meter 3 With the RO running take a Product Water sample from the sample port on the top left side of the RO and determine the TDS with the Hand Held Meter Record this reading This is the Product TDS reading from the Hand Held Meter 4 Compare the Feed Product TDS readings from the RO to the Feed Product TDS readings...

Page 62: ...od Rej should always be in the ON position pushed back To Calibrate PRODUCT TDS 1 Press the MODE Switch on the Water Quality Monitor until PRODUCT TDS is displayed 2 Press the CAL DOWN or CAL UP Buttons until the reading displayed matches the reading from the Hand Held Meter 3 Once this is set push the MODE Switch until Rejection is reading CAL The new setting will only be saved if CAL is displaye...

Page 63: ...SE 1 Tank Product Hose longest of the 3 ends female female HOSE 2 Tank Drain Hose ends male male HOSE 3 Tank Disinfect Hose ends male female PUTTING THE RO INTO STORAGE 1 Place a warning placard stating DO NOT USE PACKING in PRESERVATIVE IN PROGRESS End users should be notified as well that this procedures in in progress 2 Turn the RO OFF by turning the OPER DISINFECT OFF Switch to OFF 3 Open the ...

Page 64: ...nk with 15 gallons approximately 14 inches of RO product water b Once filled with the desired amount turn the RO OFF by turning the OPER DISINFECT OFF Switch to OFF 8 Final connections a Connect the supplied Hose 2 from RO s Drain Port to the Tank s Top Left Port b Remove the end cap from the RO s Pump Clean Disinfect Valve s c Connect Hose 3 from the Tank s Bottom Valve to the RO s Pump Clean Dis...

Page 65: ... the RO s Pump Clean Disinfect Valve d Direct Hose 3 to drain and open the Tank s Bottom Valve to drain the Tank e After the Tank is empty close the Tank s Bottom Valve f Disconnect drain and store all Tank Hoses 15 Final procedures to the RO a Cap or bag the RO s Product Port Drain Port Sample Port Drain Port and Pump Clean Disinfect Valve b Unplug coil and secure the Main Power Cord to Frame c D...

Page 66: ... Filter Housing 8 Rinse for at least two hours 9 Clean and disinfect the RO 10 Sample as per your procedures for colony count cultures endotoxins LAL and AAMI WARNING Preservatives can cause serious injury or death Proper protective equipment must be used The preparation and handling of these chemical solutions must be done in accordance with the specifications established for the particular chemi...

Page 67: ...luminated if so 2 Reservoir water level is above the middle float switch 1 This is normal and the RO will start when the reservoir water level drops below the middle float 3 RO is in an alarm condition 1 Identify the specific alarm by checking the alarm lights illuminated on the control box 2 Press the Alarm Reset button 3 If alarm continues review specific alarm conditions listed in this Troubles...

Page 68: ...cific alarm condition designated by a labeled alarm light 1 Press the ALARM RESET Button to silence and reset 2 If alarm continues diagnose based on which alarm light illuminated See RO Runs Intermittently section above for details specific to each alarm 2 High level switch malfunction 1 Gently tap the solenoid which may clear any obstruction 2 High level switch or solenoid valve may be faulty 3 P...

Page 69: ...perating and maintenance guidelines established by Better Water LLC and that the serial number if applicable is intact and legible on the equipment c It is a condition precedent to recovery on this limited warranty for damage to the external finish of the equipment that the buyer notifies Better Water LLC at the time of the installation that the finish is damaged WHAT IS REMEDY FOR BREACH OF THIS ...

Page 70: ...ter the ninety 90 day period from the date of installation or sale by Better Water LLC Freight charges and travel expenses Damage from inadequate or defective wiring improper voltage improper connections or electrical service inadequate or defective plumbing water supply or water pressure or in violation of applicable building plumbing or electrical codes laws ordinances or regulations Damage from...

Page 71: ...Better Water LLC rev May 2020 Page 67 of 78 1232 RO Operator Manual APPENDIX B SAMPLE CHECK LISTS ...

Page 72: ...NO Operate Light ON Flush Light OFF Disinfect Light OFF Any Alarms Indicated YES NO RECORD Record after Timed Operate button pressed or RO in normal operation and producing water Feed Water Temperature F Water Pressure Feeding RO gpm Flow Meter Product Flow gpm Flow Meter Reject Flow gpm Flow Meter Recirculate gpm Water Quality Monitor Rejection 90 Water Quality Monitor Feed Water TDS ppm Water Qu...

Page 73: ...IGITAL FLUSH TIMER Is the correct day and time set on the digital flush timer YES NO Verify flush times are correct YES NO Verify flush timer is in AUTO MODE YES NO Place RO into flush mode Does it function properly Operate light ON Flush light ON once RO starts flushing Flushes per pre set parameters YES NO Initiate a manual flush Does it function properly YES NO DISINFECT MODE Place RO into disi...

Page 74: ...Better Water LLC rev May 2020 Page 70 of 78 1232 RO Operator Manual ...

Page 75: ...Better Water LLC rev May 2020 Page 71 of 78 1232 RO Operator Manual APPENDIX C TECHNICAL SERVICE BULLETINS ...

Page 76: ...nd the wiring connection changes are detailed below Refer to the pictures below to determine which model you have If replacing and older model Chromalox model 1600 Temperature Controller you will also need to order the new model s bracket whose part number is FXBROO00894 which is slightly larger PROCEDURE 1 Turn OFF power to the RO 2 Open the cover to the Control Box 3 Unclip the old model Chromal...

Page 77: ... replacing the bracket remove the three screws that secure the old bracket 7 Install the new bracket 8 Each of the seven wires that were attached are individually numbered Use the following diagram to attach the correct wire to the correct post screws on the new Omron Temperature Controller The schematic label on the side of the Controller should also be referenced to assist with the installation ...

Page 78: ...mperature Controller TSB TSB2014001 Date 12 05 14 Page 3 of 3 9 Install the new Omron Temperature Controller into the Control Box by carefully pushing it into place and using the clip to properly secure it 10 Turn ON the power to the RO 11 Verify the new Omron Temperature Controller is working properly 12 Close and secure the cover to the Control Box ...

Page 79: ...Better Water LLC rev May 2020 Page 75 of 78 1232 RO Operator Manual APPENDIX D PRE SHIP TEST DATA ...

Page 80: ...Better Water LLC rev May 2020 Page 76 of 78 1232 RO Operator Manual ...

Page 81: ...____________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ ___________________________________________________________________...

Page 82: ...Better Water LLC rev May 2020 Page 78 of 78 1232 RO Operator Manual ...

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