BERG EasyKit, Technical Handbook, Page: 40 / 45

Translated user manual
EasyKit page 40 of 45
Battery recommendations
The following chapter provides recommendations for efficient usage, safety and maintenance.
Efficient use of the pipe rail wagon and the batteries
The following recommendations are aimed at facilitating the efficient use of the pipe rail wagon and to
improve the life-cycle of the batteries.
Basic principles:

The battery goes flat sooner when running at higher speeds.

High levels of starting and stopping also increase electrical energy consumption.

Through using the pipe rail wagon, the remaining capacity and battery voltage
gradually reduce, while simultaneously the current consumption increases. This results
in increasing heat generation from the motor and speed regulator as the batteries
gradually loose their charge.

Rolls of string and rusty chains (poor maintenance) result in higher energy
consumption. (for instructions, see website: http://www.
berghortimotive.com/service/bsa-film)

Allowing batteries to go completely flat also reduces the life-span.

Charging when required and good maintenance help to increase the life-cycle of the
batteries.

Charging when required also lowers the generation of heat in the motor and speed
regulator, as well as the battery charger.
Efficient usage:

Endeavour to set the level of speed as closely as possible to the work tempo
(potentiometer).

By following the above recommendations, the productivity of the workers will increase.
Regardless of the level of usage, charge the batteries at least once weekly using a
suitable charger! This will ensure that the batteries are not totally flat when you
recharge them!
Safe use of batteries
Below are recommendations for usage and maintenance.
WARNING!
- Explosive gas is created while the batteries are being charged, therefore no fires, naked flames or
smoking are permitted!
-
Charging should only take place in well ventilated spaces!
- The battery fluid levels must be checked at least once a month! The battery fluid must be at least 1 cm
above the level of the plates
- Top up batteries with distilled water (demineralised) only - always wear gloves!
Discharging the battery to less than 20% of its capacity has a negative effect on
both the battery and the charger. Charge the batteries at least once every week which helps
increase the life-cycle of the batteries, the motor and the speed regulator! Always recharge a
flat battery immediately, as this increases the life-cycle substantially. It is important to check
the specific gravity of the battery acid at least once a week, though it should certainly be
done each month using a hydrometer (table below).