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Manual

LioN-P PROFINET IO-Link Master

0980 ESL 308-121, 0980 ESL 398-121

0980 ESL 309-121, 0980 ESL 399-121

0980 ESL 109-121, 0980 ESL 199-121

0980 ESL 109-332, 0980 ESL 199-332

0980 ESL 109-122, 0980 ESL 199-122

0980 ESL 109-331, 0980 ESL 199-331

Manual LioN-P PROFINET IO-Link Master

Version 2.1 10/2017

Technical Support

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Summary of Contents for Lumberg Automation LioN-P PROFINET IO-Link Master 0980 ESL 109-121

Page 1: ...80 ESL 309 121 0980 ESL 399 121 0980 ESL 109 121 0980 ESL 199 121 0980 ESL 109 332 0980 ESL 199 332 0980 ESL 109 122 0980 ESL 199 122 0980 ESL 109 331 0980 ESL 199 331 Manual LioN P PROFINET IO Link M...

Page 2: ...2 1 Intended use 8 2 2 Qualified personnel 9 3 Designations and synonyms 10 4 System description 11 4 1 PROFINET product features 11 4 2 IO port features 14 4 3 Integrated web server 15 4 4 Other feat...

Page 3: ...Assigning a unique device name 32 6 4 2 Assigning a device name to a LioN P module 33 6 4 3 Configuring the IO Link channels 34 6 4 4 Parameterization of the IO Link channels 39 6 4 5 Parameterization...

Page 4: ...ad short circuit of the IO port sensor supply outputs 79 8 4 Overload short circuit of the digital 500 mA outputs 80 8 5 Overload short circuit of the digital outputs 80 8 6 Overload short circuit of...

Page 5: ...0 11 5 2 Configured as a digital output except 0980 ESL 3x8 121 100 11 5 3 Configured as an IO Link port in COM mode 101 11 6 Digital inputs X1 X4 type A ports ch B pin 2 101 11 7 LioN P 60 UAux confi...

Page 6: ...operate and apply the LioN P modules with PROFINET IO interface Please contact us if you have any detailed questions on installing and starting up the devices We will be happy to help you Belden Deut...

Page 7: ...to property can occur if the required safety measures are not taken 1 2 2 Use of general information General information is denoted as follows Attention Contains important information on the product o...

Page 8: ...al measures are required for use in residential areas or in business and commercial sectors Attention This equipment may cause radio interference in residential areas In this case the operator may be...

Page 9: ...ed to install and maintain the devices described These are persons who D based on their technical training knowledge and experience and their knowledge of the pertinent standards can evaluate the work...

Page 10: ...on Class A Type B IO Link port specification Class B I O port X1 X8 I O port pin 4 C Q Channel A of X1 X8 I O port pin 2 Channel B of X1 X8 UAUX UAuxiliary 1 1 UAuxiliary is the auxiliary power supply...

Page 11: ...with widths of 30 mm and 60 mm and different connector types are available The completely cast device housing protects the module electronics from environmental effects and allows the device to be use...

Page 12: ...Redundancy Protocol The additionally implemented Media Redundancy Protocol MRP enables the design of a highly available network infrastructure Fast Start Up FSU Fast Start Up is an accelerated start u...

Page 13: ...stored on the module The identification data consist of manufacturer details for the module and can only be read The maintenance data consist of systemspecific details created during the course of co...

Page 14: ...O port with a total of 4A current Variants with a width of 60 mm 4 x type B ports with electrically isolated auxiliary power supply for up to 2 A per port on pins 2 and 5 with a total of 8 A current...

Page 15: ...u the option of viewing network parameters such as the IP address subnet mask and gateway Displaying diagnoses You can view the diagnoses via the integrated web server User management You can use the...

Page 16: ...output in the case of an interruption or a loss of PROFINET communication Color coded connectors Color coded connectors help you avoid confusion in your cabling IP protection classes 65 67 69k The IP...

Page 17: ...LioN P M12 60 IO Link Master SP PROFINET 934 879 004 0980 ESL 399 121 LioN P M12 60 IO Link Master MP PROFINET EtherNet IP PWR M12 L coded ETH M12 D coded 8x M12 A coded Up to 8DO 0 5A and up to 4DO...

Page 18: ...199 331 LioN P M12 30 IO Link Master MP PROFINET EtherNet IP PWR M12 Hybrid ETH M12 Hybrid 8x M12 A coded 934 857 001 0980 ESL 109 122 LioN P M8 30 IO Link Master SP PROFINET 934 964 003 0980 ESL 199...

Page 19: ...nity This is labeled with the symbol for the ground and the designation XE Attention Use a low impedance connection to connect the module to the reference ground When using a grounded mounting surface...

Page 20: ...5 2 Outer dimensions 5 Assembly and wiring 5 2 Outer dimensions 5 2 1 Module 0980 ESL 3x8 121 ESL 3x9 121 Manual LioN P PROFINET IO Link Master Version 2 1 10 2017 20...

Page 21: ...5 Assembly and wiring 5 2 Outer dimensions 5 2 2 Module 0980 ESL 1x9 121 Manual LioN P PROFINET IO Link Master Version 2 1 10 2017 21...

Page 22: ...5 2 Outer dimensions 5 Assembly and wiring 5 2 3 Module 0980 ESL 1x9 332 Manual LioN P PROFINET IO Link Master Version 2 1 10 2017 22...

Page 23: ...5 Assembly and wiring 5 2 Outer dimensions 5 2 4 Module 0980 ESL 1x9 122 Manual LioN P PROFINET IO Link Master Version 2 1 10 2017 23...

Page 24: ...ntion For UL application Be sure to use a UL certified cable with a suitable evaluation to connect the devices CYJV or PVVA To program the control please refer to the OEM information and only use suit...

Page 25: ...erties For the modules 0980 ESL1x9 1xx heat resistant up to at least 85 C For the modules 0980 ESL1x9 33x heat resistant up to at least 104 C For the modules 0980 ESL3x9 xxx heat resistant up to at le...

Page 26: ...D Receive data minus Table 3 Assignment of ports X01 X02 Caution Risk of destruction Never connect the power supply to the data cables 5 3 2 Power supply with M12 power L coded Color coding gray Figur...

Page 27: ...n Only use power supply units for the system sensor and actuator supply that correspond to PELV Protective Extra Low Voltage or SELV Safety Extra Low Voltage Power supplies according to EN 61558 2 6 t...

Page 28: ...electrically isolated Table 5 PROFINET and power supply with M12 Hybrid Attention Only use power supply units for the system sensor and actuator supply that correspond to PELV Protective Extra Low Vol...

Page 29: ...B Digital input type 1 3 L IO Link sensor supply GND_US 4 C Q Ch A IO Link data communication 5 NC not connected Table 6 IO ports as M8 or M12 socket IO Link Type A IO Link Type B Color coding black...

Page 30: ...ied power connection Power X03 US 24 V GND_US of the module An external power supply over the IO port Port X1 X8 Pin1 Pin3 is not permitted and can lead to a destruction of the module electronics Warn...

Page 31: ...ile and unpack it In Step7 you create a new project and open the hardware manager HWConfig The GST file is installed using the menu command Options Install station description files GSDML and the subs...

Page 32: ...nstalling the GSDML files for the LioN P PROFINET modules they are available in the hardware catalog on PROFINET IO Other field devices I O Lumberg LioN P First configure the control system in the usu...

Page 33: ...ddress displayed is correct and the control unit and module are on the same Ethernet subsystem 3 Confirm the entries by pressing OK 6 4 2 Assigning a device name to a LioN P module An online PROFINET...

Page 34: ...ecification The configurations of the IO Link channels C Q or ch A of the IO port pin 4 of the IO port in the sub slots 2 9 port 1 of the device is equivalent to subslot 2 port 8 of the device is equi...

Page 35: ...the configuration of an IO Link channel 1 To delete an IO Link channel select the desired IO Link channel in HWConfig 2 Right click and then select the Clear option in the menu that appears 3 Select...

Page 36: ...7 6 Starting operation Figure 10 Free IO Link channel 4 Right click this entry The following menu appears Figure 11 Menu dialog 5 Select the Clear option Press Yes to confirm the dialog that follows...

Page 37: ...ware catalog of the device you want to configure to reveal a selection of options Figure 13 IO Link channel configuration Select the desired option click and hold down the left mouse button to drag th...

Page 38: ...vice for parametrization Attention Please note that the status of the digital input signal is not updated during optional COM operations Digital Output In this mode the channel operates as a digital o...

Page 39: ...ardware configuration and selecting the Parameter tab lets you set the following parameters Figure 14 Parameter of the IO Link channels IOL Parameter storage The Parameter Server of the IO Link Master...

Page 40: ...oad only mode If the master does not have a device parameter set stored the mode must be compared with Disabled Replacement of the IO Link device is possible in this mode Upload only device to master...

Page 41: ...hus executes an upload For each new connection to an IO Link device the master compares the stored parameter data with the device data If the function is not locked on the device Parameter storage loc...

Page 42: ...on starts Compatible with entered values With this option the VendorID and DeviceID are synchronized after powering on between the IO Link device and the entered IO Link Master data before communicati...

Page 43: ...and DeviceID 3 low order byte fields Serial Number The serial number of the IO link device can be entered as a string in the Serial Number input field The input is limited to 16 characters Fail Safe C...

Page 44: ...nd The IO Link Master Command option allows the use of IO linkspecific mechanisms for valid invalid output process data Thus the device itself determines the behavior Replacement Value Figure 17 Repla...

Page 45: ...output data for the digital IO data and status and control bits of the IO Link Master The bit assignments are described in Section Bit assignment on page 67 The Status Control module can also be used...

Page 46: ...ping In Mapping Mode 1 MM1 the first channel bit C Q Ch A Pin 4 and the second channel bit Ch B Pin2 are transmitted alternately in ascending order for all ports MM2 E2C Compatible Mapping In Mapping...

Page 47: ...later on Fail Safe Value DO Mode The device supports a failsafe function for the channels used as digital outputs During configuration of the devices the status of the outputs can be defined after an...

Page 48: ...ng is enabled for this special use case The delay time is referred to as the Surveillance Timeout and can be configured for each output channel The delay time begins after the state of the output chan...

Page 49: ...Normally Open for all channels NO Normally Open A non damped sensor has an open switching output low signal in this case The device input detects a low signal and returns a 0 to the control unit NC No...

Page 50: ...e type B IO Link ports of the LioN P 30 devices have a fixed configuration The functionality is shown in the following figure Figure 24 Digital IO mode LioN P 30 devices Digital IO mode for Ch B Pin 2...

Page 51: ...ary voltage output The auxiliary voltage is fed from the UAux supply input The auxiliary voltage output cannot be controlled Digital Output DO In this mode Ch B Pin 2 of the type B IO Link ports ports...

Page 52: ...on module can both acyclically write device parameters of an IO link device and read parameters measured values and diagnostic data In a revised version of this library IO_LINK_CALL has been replaced...

Page 53: ...ontrol module ID inputs the client access point CAP 255 and the corresponding IO link port PORT 1 8 for IO Link Ports Attention If the logical input address for the IO_LINK_CALL module is used it may...

Page 54: ...bjects required by the PROFINET specification as per protocol standard SNMP v1 These include objects from RFC 1213 MIB II System Group and Interfaces Group and the LLDP MIB Passwords D Read Community...

Page 55: ...ogy is not permissible D A max of 50 devices are permissible in the ring D All devices share the same redundancy domain D One device must be configured as the redundancy manager D All other devices mu...

Page 56: ...6 7 Media Redundancy Protocol MRP 6 Starting operation Figure 28 Example of setting up the MRP redundancy manager in STEP7 Manual LioN P PROFINET IO Link Master Version 2 1 10 2017 56...

Page 57: ...6 Starting operation 6 7 Media Redundancy Protocol MRP Figure 29 Example of setting up an MRP redundancy client in STEP7 Manual LioN P PROFINET IO Link Master Version 2 1 10 2017 57...

Page 58: ...s the ability to uniquely identify the devices installed in the system via an electronic nameplate This device specific data can be read acyclically by the user at any time Furthermore the installatio...

Page 59: ...HARDWARE_REVISION 2 Read Hardware revision of device SOFTWARE_REVISION 4 Read Software revision of device REVISION_COUNTER 2 Read Incremented for every statically stored parameter change on IOLink Mas...

Page 60: ...I M 2 Slot 0 Index 0xAFF2 Data object Length byte Access Default value Description DESCRIPTOR 54 Read Write 0x20 ff empty Table 11 I M 3 Slot 0 Index 0xAFF3 Data object Length byte Access Default valu...

Page 61: ...ECIFIC_TYPE 2 Read 0x0003 IO modules IM_VERSION 2 Read 0x0101 I M Version 1 1 IM_SUPPORTED 2 Read 0x001E I M 1 4 is supported Table 13 I M 0 Slot 1 Index 0xAFF0 Data object Length byte Access Default...

Page 62: ...iption VENDOR_ID 2 Read 0x0000 IO Link Device Vendor ID DEVICE_ID 4 Read 0x00000000 IO Link Device ID FUNCTION_ID 2 Read 0x0000 IO Link Device Function ID RESERVED 10 Read 0x00 ff Table 15 I M 16 23 S...

Page 63: ...nHigh 1 Byte 0x01 BlockVersionLow 1 Byte 0x00 BlockHeader I M Data I M 0 54 I M 1 54 I M 2 16 I M 3 54 I M 4 54 I M 16 23 18 I M 99 13 Byte I M Record Table 16 Data set with BlockHeader and I M Record...

Page 64: ...Record I M data can be written via the standard WRREC SFB53 function block in STEP 7 The logical address of the slot sub slot ID the I M index INDEX and the data length LEN must be used as handover p...

Page 65: ...6 Starting operation 6 8 Identification maintenance functions I M Figure 32 Example of a completed I M 1 write action Manual LioN P PROFINET IO Link Master Version 2 1 10 2017 65...

Page 66: ...th Fast Start Up FSU support an optimized system start up This guarantees a faster restart after the power supply is restored Fast Start Up can be activated for the LioN P modules with PROFINET interf...

Page 67: ...a different operating mode and data length depending on the configuration 7 1 Process data Status and Control module slot 1 sub slot 1 7 1 1 Digital IO mapping mode 1 default mapping If mapping mode 1...

Page 68: ...a return the status of the digital inputs D The data in the cells highlighted in blue are only available for LioN P 60 devices are representing the output status D Channel Channel number of the PROFIN...

Page 69: ...X2 X1 X1 Pin 4 4 4 4 Channel 4 3 2 1 Table 21 Byte 0 Digital Output State Bit 7 6 5 4 3 2 1 0 Port X8 X8 X7 X7 X6 X6 X5 X5 Pin 2 4 2 4 2 4 2 4 Channel 8 8 7 7 6 6 5 5 Table 22 Byte 1 Digital Output S...

Page 70: ...the process data The I O link port must be configured as a digital output in the Engineering Tool D Byte 2 COM mode can be used to temporarily as long as the corresponding COM control bit is set swit...

Page 71: ...X4 X4 X3 X3 X2 X2 X1 X1 Pin Channel Table 25 Byte 0 Digital Output State Bit 7 6 5 4 3 2 1 0 Port X8 X8 X7 X7 X6 X6 X5 X5 Pin 2 2 2 2 Channel 8 6 4 2 Table 26 Byte 1 Digital Output State Bit 7 6 5 4 3...

Page 72: ...link ports previously in digital input DI operating mode to IO Link operating mode As a result it is possible to establish communications with the connected IO Link device for parameterization No pro...

Page 73: ...5 4 3 2 1 Table 32 Byte 3 IOL PD valid Key D The digital input data return the status of the digital inputs D The data in the cells highlighted in blue are only available for LioN P 60 devices and ar...

Page 74: ...X3 X2 X1 Pin 4 4 4 4 4 4 4 4 Channel 8 7 6 5 4 3 2 1 Table 33 Byte 0 Digital Output State Bit 7 6 5 4 3 2 1 0 Port X8 X7 X6 X5 X4 X3 X2 X1 Pin 2 2 2 2 Channel 8 7 6 5 Table 34 Byte 1 Digital Output St...

Page 75: ...trolled via the process data The I O link port must be configured in digital output mode D Byte 2 COM mode can be used to temporarily as long as the corresponding COM control bit is set switch one or...

Page 76: ...4 X4 X3 X3 X2 X2 X1 X1 Pin Channel Table 37 Byte 0 Digital Output Status Bit 7 6 5 4 3 2 1 0 Port X8 X7 X6 X5 X4 X3 X2 X1 Pin 2 2 2 2 Channel 8 7 6 5 Table 38 Byte 1 Digital Output Status Bit 7 6 5 4...

Page 77: ...communication with the connected IO Link device for parameterization No process data are exchanged during this time 7 2 Process data IO Link ports slot 1 sub slot 2 sub slot 9 The process data length...

Page 78: ...ollowing group diagnostic message is generated Channel number of diagnosis 0x8000 diagnosis not channel specific Channel related diagnosis code 0x0002 Channel related diagnosis code message Undervolta...

Page 79: ...cription Voltage fault of auxiliary power supply UAux detected by IO Link master 8 3 Overload short circuit of the IO port sensor supply outputs In case of an overload or a short circuit between pin 1...

Page 80: ...s automatically switched off and cyclically automatically switched back on The device sends the following PROFINET diagnostic message in case of a fault Channel number of diagnosis 0x01 0x08 Channel r...

Page 81: ...this parameter can range from 0 to 255 ms the factory setting is 80 ms The filter is used to avoid premature error messages when a capacitive load is activated or an inductive load is deactivated and...

Page 82: ...type B IO Ports detected by IO Link Master 8 6 2 For LioN P 60 devices In case of an overload or a short circuit between pin 2 and pin 5 on these ports X5 X8 the following channel specific diagnostic...

Page 83: ...rd channel diagnosis and an extended channel diagnosis Standard channel diagnosis message Channel number of diagnosis 0x01 0x08 Channel related diagnosis code Depends on IO Link device diagnosis Chann...

Page 84: ...reporting an error Mode Type Res Instance Bit 7 6 5 4 3 2 1 0 Table 42 Event Qualifier Value Definition 0 Unknown 1 Phy 2 DL 3 L 4 Application 5 7 reserved Table 43 Event Qualifier Instance Event Qual...

Page 85: ...e Definition 0 Reserved 1 Information 2 Warning 3 Error Table 44 Event Qualifier Type Value Definition 0 Reserved 1 Event single shot 2 Event disappears 3 Event appears Table 45 Event Qualifier Mode M...

Page 86: ...can be integrated via TCI Tool Calling Interface in PLC programming software such as STEP 7 or TIA Portal The key technological element for the operation of the connected devices is the mandatory IOD...

Page 87: ...9 Port Configuration Tool Figure 33 Port configuration tool Main window Manual LioN P PROFINET IO Link Master Version 2 1 10 2017 87...

Page 88: ...P address such as http 192 168 1 5 in your web browser s address bar If the Home page of the module is not displayed check your browser and firewall settings The web interface provides an overview of...

Page 89: ...d the positions of the rotary encoding switches The right side shows the Device Information table with some basic data for the module for example the variant the cyclic communication status and a diag...

Page 90: ...s that an additional digital output is available here Pin Corresponding pin on the M8 M12 slot Function Function configured via control State Current status ON or OFF is displayed here for digital inp...

Page 91: ...10 The integrated web server 10 1 The Status page Manual LioN P PROFINET IO Link Master Version 2 1 10 2017 91...

Page 92: ...Diagnosis shows incoming and outgoing diagnoses in clear text Pin 2 and Pin 4 contain information about the configuration and state of the port For IO link ports additional information relating to th...

Page 93: ...low Firmware as well as the version of the web interface All the information about the module itself is located below Device On this page you have the option to access the following values and paramet...

Page 94: ...t the BF MS RUN LED is cyclic triple flashing green Afterwards perform a power cycle and wait 10 seconds Firmware Update The module initializes a Firmware update For a firmware update choose the ZIP c...

Page 95: ...e provides the user management of the web interface New users with access rights Admin or Write can be added here For security reasons please change the default admin password immediatlely after confi...

Page 96: ...500g Humidity 98 ambient humidity for UL certification 80 ambient humidity Housing material Die cast zinc Surface finish Matt nickel Flammability class UL 94 IEC 61010 Vibration resistance oscillation...

Page 97: ...05H same for all LioN P modules Supported Ethernet protocols Ping ARP LLDP SNMPv1 network diagnostics D Read Community public D Write Community private DCP HTTP TCP IP MRP Client PROFINET feature Fast...

Page 98: ...Current consumption sensor system L Pin 1 max 500 mA per port at Tambient 30 C for UL application 400 mA Short circuit overload protection of sensor ver Yes per port Reverse polarity protection Yes O...

Page 99: ...1 V or UAux 30 V 1 V if Report UAux supply voltage fault is enabled Port X03 X04 or Port X01 X02 LioN P 30 only M12 power connector socket 5 pole M12 hybrid connector socket 8 pole Table 49 Informatio...

Page 100: ...er is supplied to the 500 mA outputs via the US power supply Output type Normally open p switching Nominal output current per channel Signal status 1 Signal status 0 Min US 1 V max 2 V Max output curr...

Page 101: ...A ports X1 X2 X3 X4 4 Number of type B ports X5 X6 X7 X8 4 Table 53 As an IO link port in COM mode 11 6 Digital inputs X1 X4 type A ports ch B pin 2 Input connection Type 1 as per IEC 61131 2 Nominal...

Page 102: ...11 6 Digital inputs X1 X4 type A ports ch B pin 2 11 Technical data Figure 34 Block diagram Class A Port Manual LioN P PROFINET IO Link Master Version 2 1 10 2017 102...

Page 103: ...1 6 A max 1 6 A max 1 mA Signal level of the outputs Signal status 1 Signal status 0 min UAux 1 V max 2 V Max output current per device 16 A M12 Power for UL application 9 A 6 A M12 Hybrid Short circ...

Page 104: ...ended sensor supply X5 X8 type B ports 11 9 Differences between 0980 ESL 3x8 121 and 0980 ESL 3x9 121 Module type 0980 ESL 3x8 121 contains digital outputs electrically decoupled by series diodes in o...

Page 105: ...Technical data 11 9 Differences between 0980 ESL 3x8 121 and 0980 ESL 3x9 121 Figure 36 Bock diagram Class B Port variant 0980 ESL xx8 xxx Manual LioN P PROFINET IO Link Master Version 2 1 10 2017 10...

Page 106: ...above conditions White Status of digital input on pin 2 line on Red IO Link COM Mode IO Link communication error or Overload or short circuit on C Q pin 4 line Red All modes Overload or short circuit...

Page 107: ...Watchdog time out fail safe mode is active Red flashing at 2 Hz 3 sec DCP signal service is initiated via the bus Red double flash Firmware update DIA off None of the above conditions Table 57 Inform...

Page 108: ...2 Accessories 12 Accessories In order to get access to various types of accessories please visit our web page http www beldensolutions com Manual LioN P PROFINET IO Link Master Version 2 1 10 2017 108...

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Belden Lumberg Automation LioN-P PROFINET IO-Link Master 0980 ESL 109-121, Manual

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Summary of Contents for Lumberg Automation LioN-P PROFINET IO-Link Master 0980 ESL 109-121

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