Belanger SUDZAMELEON ARCH Owner'S Manual Download Page 83

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SUDZAMELEON

ARCH

1MANUL956

Belanger®, Inc. *PO BOX 5470 *Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681

Maintenance

Replacement Parts

Utility Supply Lines: LED Cables for Leg Assemblies & Foam Bullets®

1ELECT-CB844 for 24V LED

Part of asembly 111095

4 Wire 20 GA 300V UL Gray

Length: 13 Ft.

111097 (2)

Foam Bullet® LED Cable

4 Wire 18 GA

Length: 16 Ft.

111110 (2)

Power Cable for Foam Bullets®

24VDC 4 Pin Cabl Asy

Length: 25 Ft.

111110 (2)

Power Cable for Leg Asy LED

24VDC 4 Pin Cable Asy

Length: 25 Ft.

Helpful Hint

The LED Power Cable for the Foam Bullets® has

extra length for easier installation and positioning.
After the Foam Bullets® have been installed and

their desired position has been determined the
cable can be zip tied to the Leg Manifold to prevent

it from dragging on the tunnel floor.

Summary of Contents for SUDZAMELEON ARCH

Page 1: ...SUDZAMELEON Belanger Inc P O Box 5470 Northville MI 48167 5470 Customer Service Phone 248 349 7010 Fax 248 380 9681 www Belangerinc com 1MANUL956 REV 00 ARCH ...

Page 2: ......

Page 3: ...ditional copies of this manual or electronically transmit it in any form whatsoever in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these companies or any companie...

Page 4: ......

Page 5: ...ght Bars 20 Insert Output Nozzles for Height Verification 24 Tunnel Placement 25 Installing the Sudzameleon Tri Nozzles 30 Installing the Bayonet Spray Nozzles 32 Installing Check Bodies and Nozzles into the Leg Manifolds 35 Mounting the CTA Foam Bullets onto the Leg Assemblies 38 Utilities 40 Electrical Connections Air Plenum Inline Fan 40 Electrical Connections Wall Washers Light Bars 40 Electri...

Page 6: ...mponents Overview 68 Leg Assembly Manifold Mounting 111091 111092 69 Leg Assembly Foam Tube Assembly 111090 70 Leg Assembly RGB LED Kit 111094 2 71 Attach Leg Assembly to Air Plenum 72 Leg Assembly Manifold Check Body Set 111102 Nozzle Set 111103 or 111106 73 Leg Assembly Manifold Cover Kit 111089 74 Foam Bullet CTA 111272 2 75 Foam Bullet Generator Assembly 110614 75 Foam Bullet Nozzles 76 Foam B...

Page 7: ...fluoric Acid Ammonium Bi flouride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents 5 Seller makes no warranty express or implied with respect to the design or operation of any entire system in which Seller s goods sold hereunder are mere components 6 In no event shall Seller be liable for any incidental special con...

Page 8: ...mited Warranty of the Belanger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection 4 This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process The following list includes some but not all of the particularly corrosive chemicals that if used in conjunction w...

Page 9: ...used in this manual and on warning labels tell you the seriousness of particular safety hazards The precautions that follow must be followed to prevent death injury or damage to the equipment DANGER This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR SERIOUS I...

Page 10: ...isable machinery or equipment thereby preventing the release of hazardous energy while employees perform servicing and maintenance activities The standard outlines measures for controlling hazardous energies electrical mechanical hydraulic pneumatic chemical thermal and other energy sources Note Reference the OSHA standard 29 CFR 1910 331 to 29 CFR 1910 335 for safe work practices to protect emplo...

Page 11: ...EAD ROTATING AND OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH BE AWARE OF HAZARDS ASSOCIATED WITH EQUIPMENT INSTALLED ON THE FLOOR THAT MAY BE A TRIP HAZARD It is imperative to your safety and the safety of others to...

Page 12: ...matic valve operates the Sudzameleon Arch and requires one programmed output from the system controller The default home position of the manifold assemblies is 30 toward the entrance of the tunnel The speed of the rotating motion is user defined After the user defined amount of time the system controller will activate the 4 way pneumatic valve and rotate the manifolds 30 toward the exit of the tun...

Page 13: ...leon Arch Accessory Box 111096 1 Sudzameleon Tri Nozzle Tip Assemblies 6 Sudzameleon Spray Bayonet Kit 111105 1 Sudzer 3 0GPM Nozzle Kit 115034 1 Nozzle Check Bodies set of 8 111102 1 Pre Soak Nozzles set of 8 for Leg Manifolds Assemblies 111103 1 Sudzameleon RGB Wall Washer Assemblies 2 Foam Bullet CTA Natural with LED Assembly 2 Foam Bullet Mount Kit 2 Sudzameleon CTA Accessory Box for LED 11110...

Page 14: ...40FT Airline Plastic Black 3 8 X 500 pre installed 1NOZZL FJ025 4 Nozzle Plastic 1 4 MNPT 6 5 Deg FullCone 1REDUC PL128 2 Reducer 1 2 Stem X 3 8 Stem pre installed 1UNION PL700 2 Union Y 3 8 T X 3 8 T pre installed 1VALVE WA243 4 PVC Check Valve 7 3 8 TB pre installed Note Uncrate and inspect shipment for damage and to verify that all pieces are there If there is any damaged equipment file a claim...

Page 15: ...les NA Foam Bullets 1NOZZL FJ025 0 5 GPM x 6 5 40psi Purple 4 2 in Foam Bullets on Leg assemblies Available Leg Manifold Cover Choices Leg Manifold Covers Kit with Both Manifold Covers and Hardware Color Driver Side 1PLSTC CV220 Passenger Side 1PLSTC CV221 111089 Natural Hardware components that are used with the Leg Manifold Covers Part Number Quanity Description 1WASHR FL415 4 5 16 Stainless Ste...

Page 16: ...eleon CTA Foam Bullets Electrical 24 VDC 1A minmum for LED Pneumatic 25 SCFM 40 PSI air flow minmum to 3 8 poly flow Water 1 2 poly flow line for main feed 4 GPM fresh water feed minmum to 3 8 poly flow Output Physical Vehicle clearance height 90 7 8 Vehicle clearance width 119 3 8 DISCONNECT AND LOCKOUT ELECTRICAL POWER AND DISSIPATE ALL POTENTIALLY HAZARDOUS ENERGY SOURCES BEFORE SERVICING ANY E...

Page 17: ...0 9681 13 Specifications Dimensions 123 1 4 Unit Height 146 1 16 Unit Width 90 7 8 Vehicle Clearance 141 1 2 Outside of Base Plate to Outside of Baseplate 119 3 8 Vehicle Clearance 23 5 16 Tunnel Space 24 Not to Scale 24 Not to Scale 48 Operating Envelope Includes Spray in Both Directions Not To Scale 86 ...

Page 18: ... during assembly 7 Retrieve Accessory Box 111096 this box contains the fasteners needed to assemble and install the Sudzameleon Arch 8 Locate and unwrap the driver and passenger side Leg Assemblies Note On the Sudzameleon the fan motor is on the passenger side and the air vent is on the driver side of the assembled Air Plenum Note If there is any damaged equipment file a claim with the trucking co...

Page 19: ...ifold LED Electrical Cable for the Foam Bullet LED Extend and Retract Airlines for the Cylinder 11 Route the lines from each Leg into the Air Plenum through the slot in the Mounting Boxes refer to the image below Note The Cylinder Assembly on the driver and passenger side Leg Assemblies will face straight up in the air Assembly Information Route the following utility lines from the Leg Assembly th...

Page 20: ...efer to the instructions and images below Note Without the Cylinder Retraction Bumper the spray pattern will have the full 60 of motion Note With the Cylinder Retraction Bumper the spray pattern will rotate from center to 30 toward the Exit of the tunnel The spray pattern will NOT rotate from center to 30 toward the ENTRANCE anymore Remove the Cylinder Bearing and Jam Nut from the Cylinder Place t...

Page 21: ...rline to the other Union Fitting at the top of the Plate as shown above The remaining openings on the Union Fittings will be used to connect the driver side Leg Assembly Utility Lines Utility Plate Cord Grips 6 for LED Cables Knob Fasteners 2 Union Fittings 4 Chemical Solution Air for Leg Manifolds Foam Bullets Compressed Air Line Chemical Solution Line Utility Plate Connect the Chemical Solution ...

Page 22: ...g Assembly through the Air Plenum to the bottom Union Fittings on the Utility Plate as shown below Connect the Chemical Solution Compressed Air for the Foam Bullets to the middle two Union Fittings The remaining openings on the Union Fitting will be used to connect the driver side Foam Bullet lines Compressed Air Line Chemical Solution Line Utility Plate Connect the Extend and Retract Airlines to ...

Page 23: ...s section pages 40 49 of this manual 8 Route the LED Cable from the Foam Bullet through the Air Plenum to the middle Cord Grips on the the Utility Plate as shown above The Foam Bullet LED cable will be connected to the main power cable in the Utilites section pages 40 49 of this manual 9 Repeat Steps 1 8 to connect the utility lines for the driver side Leg Assembly 10 Reinstall the Utility Plate a...

Page 24: ...rips on the Air Plenum as shown in the image below 3 Use the supplied fasteners to secure the Wall Washers to the brackets on the Air Plenum as shown below Note The Wall Washers Light Bars are to be attached to the exit side of the Air Plenum Passenger Side Wall Washer Driver Side Wall Washer The Quick Electrical Connector on the Wall Washers must line up with the large Cord Grips on the Air Plenu...

Page 25: ...rovided for the Wall Washers 6 Insert the quick connector end of the Power Cables into the bottom two Cord Grips on the Air Plenum Utility Plate Note The Wall Washers pivot they can be easily connected and then positioned so that the light is directed onto the foam and vehicle for optimal appearance when the Sudzameleon is installed in the tunnel Quick Connetctor Power Supply Cable 2 24 VDC 4 Pin ...

Page 26: ... the socket side of the connectors 10 Push the connectors together until they are properly seated as shown in the image below 11 Wrap the connections with electrical tape to protect them from the car wash elements Note Apply a small amount of dielectric grease on the receptor side of the connector and push the connectors together making sure to align them for a proper seat Wall Washer Air Plenum E...

Page 27: ... into the Air Plenum as shown below 13 Make sure the Power Supply Cable is free of debris coil the cable up and store it in the Air Plenum until the Sudzameleon Arch is installed in the tunnel Note Be sure to leave enough slack of the Wall Washer Power Cable inside of the Air Plenum so that the Utility Plate can be removed easily if service is necessary Wall Washer Air Plenum Electrical Connection...

Page 28: ...ons of the Air Plenum with the opening on the side of the nozzle facing up To install the nozzles properly insert the keyed flange into the keyed opening in the Air Plenum and twist to lock them in place Note Before installing the Sudzameleon Tri Nozzles confirm that the foam gaskets are on the nozzles Note The Vehicle Clearance Height for the Sudzameleon is 90 7 8 and this height will be verified...

Page 29: ...ect in front of the legs to prevent the unit from moving 3 As the unit continues to be erected each person will transition their hands from the Plenum to the legs Be sure to keep one hand on the exit side of the leg to control the upward motion and to stop the momentum of the plenum once the Sudzameleon is upright 4 Position the OUTSIDE edge of the driver side foot plate on the marked line which s...

Page 30: ... the driver side leg level 7 Measure from the floor or conveyor surface to the tip of the Tri Nozzle installed on the driver side of the Air Plenum this measurement should be 90 7 8 Note Later this same measurement will be taken on the passenger side to ensure that the Sudzameleon is level from the driver side to the passenger side Tri Nozzle View of the arch facing the ENTRANCE side of the Sudzam...

Page 31: ...loor 9 Next position the passenger side foot plate measure 141 from the OUTSIDE edge of the driver side foot plate toward the passenger side of the tunnel and mark a line for this dimension on the floor Note Remember to verify where any underground heat or utilities run so you can be sure to not drill into them with the hammer drill when making the lag holes Note Do not hammer the lag bolts all th...

Page 32: ...the exit end of the passenger side foot plate 12 Measure from the floor on the passenger side to the tip of the Tri Nozzle installed on the passenger side of the Air Plenum as shown in the image above This measurement should be 90 7 8 shims or plates may be used if necessary to achieve the appropriate height Note Due to the size shape and material of the Air Plenum it naturally flexes pressure mus...

Page 33: ...foot plate if necessary 14 Drill the lag holes in the concrete and use the supplied lag bolts to secure the passenger foot plate to the floor Note Remember to verify where any underground heat or utilities run so you can be sure to not drill into them with the hammer drill when making the lag holes Note Do not hammer the lag bolts all the way down at this time leave room to raise the foot plate la...

Page 34: ... inside the nozzle Push the disk into the Tri Nozzle until it stops Then using your finger press down on the entire perimeter of the plastic ring to ensure the disk is straight and properly seated Helpful Hint There are two different Media Disks Kits that are supplied One kit is referred to as the Coarse screen and the other kit is referred to as the 3D Mesh foam Start with installing the 3D Mesh ...

Page 35: ...elow 5 Insert the keyed flange on the nozzle into the pre cut holes on the bottom of the Air Plenum then rotate the nozzle to the right to lock it into place Verify that the openings for the Bayonet Nozzles are facing the exit Note When the Sudzameleon Tri Nozzles are secured in place the nozzle tips should run parallel to the centerline of the Air Plenum and the openings for the Bayonet Spray Noz...

Page 36: ...ix nozzles and quick connectors and assemble them together as shown below 3 Then secure a nozzle onto each of the Bayonet Nozzle Kits refer to the image below Helpful Hint The nozzles in the Air Plenum Tri Nozzles are a 0 5 gpm nozzle for a total of 3 0 gpm Gasket Helpful Hint The two Bayonet Nozzles with an elbow fitting only must be installed into the Tri Nozzles closest to the Driver and Passen...

Page 37: ...les and turn the nozzle clockwise to lock it into place 5 Verify all six of the spray nozzles are pointing straight down through the middle of their Tri Nozzle as shown in the images below Note When the Bayonet Spray Nozzle is installed properly the spray nozzle will be pointing directly down through the middle of the Sudzameleon Tri Nozzle Bayonet Nozzle Kit Spray Nozzle After Inserting the Bayon...

Page 38: ...s refer to the image below 7 The Bayonet Nozzles with the tee and elbow fittings are to be installed into the four center Tri Nozzles as shown in the image above Passenger Side Bayonet Nozzle with elbow fitting only Driver Side Bayonet Nozzle with elbow fitting only Note The Adapter Fitting allows a poly hose from the Chemical Delivery Source to be connected to the Bayonet Nozzles Center Bayonent ...

Page 39: ...ger side Leg Assemblies 2 Locate the 8 supplied Nozzle Check Bodies and 8 supplied Spray Nozzles See the image below 3 Install 4 supplied Nozzle Check Bodies into each of the Leg Manifolds refer to the image below Note Lubricate the Check Body threads with a Liquid Teflon for easier installation and maintenance Helpful Hint The Check Bodies in the Leg Manifolds should be oriented with the Check Ca...

Page 40: ... Note Lubricate the Nozzle threads with a Liquid Teflon for easier installation and maintenance 5 Rotate each Nozzle so it is installed at a 5 angle to the centerline of the manifold See the image below Note Refer to the Available Nozzle Choices in the Introduction section to confirm the nozzle types needed for the application that you purchased You may need more than one type of nozzle Apply Liqu...

Page 41: ...stallation Installing Check Bodies and Nozzles into the Leg Manifolds 6 Reinstall the Leg Manifold Covers on the Leg Assemblies refer to the image below Manifold Cover 1 per Leg Assembly Threaded Hand Knob Lock Washer and Flat Washer 4 Each per Arch 2 Each per Leg Assembly Grommet 8 per Arch 4 per Each Leg Assembly ...

Page 42: ...ollowing component parts Foam Bullet Mount Kit Pivot Mount Weldment Clevis HCSS SS 5 16 18 x 3 4 Fastners 5 16 Washers 2 On the Leg Assemblies align the slots in the Pivot Mount with the holes on the Lower Mount Plate on each of the Legs as shown below 3 Secure the Mount Kit to the Leg Assemblies with the 5 16 18x3 4 fasteners and washers provided in the kits refer to the image below HHCS SS 5 16 ...

Page 43: ... Locate the two CTA Foam Bullets 5 Remove the fastener and nut from the Clevis on the Mounts as shown below 6 Insert the mounting tab on the Foam Bullets into the clevis and secure the Foam Bullets to the Mounts using the provided 3 8 16 x 1 1 2 fastener washers and nut Clevis Foam Bullet Leg Assembly Mounting Tab 3 8 16 x 1 1 2 Fastener Driver Side Passenger Side CTA Foam Bullets ...

Page 44: ...tput on the Controller 3 Using the controller turn on the Wall Washers to make sure they are working properly Note The Inline Fan should have a separate electrical output so that it may be programmed separately from the Chemical Delivery Device and the Wall Washers Note Be sure to follow local electrical codes when choosing wiring materials and when routing electrical wires Note Be sure to follow ...

Page 45: ...eceptor in the Foam Bullet 4 Connect the electrical plug to the Foam Bullet electrical receptor as shown in the image below 5 Wrap the connection with electrical tape to protect it from the car wash elements 6 Tuck the electrical connection into the Foam Bullet and reassemble the Foam Bullet Helpful Hint Apply a small amount of dielectric grease to the Electrical Receptor and push the connectors t...

Page 46: ...e on the socket side of the connection Align the passenger side Leg Assembly and Foam Bullet quick connectors with the Power Cable connectors as shown in the image below Repeat this step for the driver side LED cables Quick Connetctor Power Supply Cable 2 24 VDC 4 Pin Length 25 Feet Note Two of the Power Cables are to be connected to the Leg Assembly LED cables and two are to be connected to the F...

Page 47: ...ash elements 5 Push the connections back through the cord grips and into the Air Plenum be sure to leave enough slack inside of the Air Plenum so that the Utility Plate can be removed if service is necessary 6 Route the four 4 Power Supply Cables for the Leg Assembly LEDs and the Foam Bullet LEDs to the backroom and connect them to the SpinLite Controller Note Apply a small amount of dielectric gr...

Page 48: ...ixStir to Bayonet Nozzles 1 Turn on the MixStir Device to verify that the chemical is getting out to the bay and to flush out any unwanted debris that may be in the line After flushing the lines turn off the MixStir 2 Connect the Main Chemical Feedline from the MixStir to the adapter fitting in the center of the Utility Plate The Main Chemical Feedline is 1 2 in diameter therefore a 1 2 x3 8 adapt...

Page 49: ...o Nozzle 2 and Nozzle 5 to Nozzle 6 Use two 19 polylines to connect Nozzle 2 to Nozzle 3 and Nozzle 4 to Nozzle 5 Use two 16 polylines to connect Nozzle 3 to the Main Feed and Nozzle 4 to the Main Feed Note Two of the 3 8 poly flow airlines are longer in length use these to connect the outermost angled nozzles on the driver and passenger sides to their closest straight nozzle 3 8 Poly Flow Airline...

Page 50: ...hemical supply line to see if it is spraying in a full cone pattern 7 If it does not spray properly disassemble the Bayonet Nozzle fittings and correct by cleaning and or reassembling with pipe dope Avoid using Teflon tape which can obstruct the spray nozzles Retest the nozzle before reinstalling it into the Tri Nozzle Note The chemical solution should spray in a full cone pattern and should not b...

Page 51: ... unwanted debris that may be in the line 5 The MixStir will be connected to the Leg Assembly Manifolds through the fittings on the Utility Plate on the Air Plenum 6 Connect the Chemical Solution Feedline to the top left fitting on the Utility Plate Fitting and connect the Compressed Air Line to the top right fitting on the Utility Plate refer to the image below 7 Turn on the MixStir make sure that...

Page 52: ... be in the line 6 The MixStir will be connected to the Foam Bullets through the fittings on the Utility Plate on the Air Plenum 7 Connect the Chemical Solution Feedline to the middle left fitting on the Utility Plate Fitting and connect the Compressed Air Line to the middle right fitting on the Utility Plate refer to the image below 8 Turn on the MixStir make sure that the solution is spraying out...

Page 53: ...ly flow air line from the retract regulator on the air panel to the Cylinder retract port on the Air Plenum Utility Plate See the images above Retract Regulator Connection 1 4 Poly Flow Tube to the Retract Port on the Cylinder 120 VAC Output from the Site Controller 4 Way Air Valve Main Air Connection 1 4 Poly Flow Tube Extend Regulator Connection 1 4 Poly Flow Tube to the Extend Port on the Cylin...

Page 54: ...s and that bubbles are coming out of all of the nozzle tips you can adjust in any order the following The ratio of the chemical water mixture Try to find the best combination of settings that will produce the desired bubble but uses the least amount of chemical This can be done by changing out the tips that are supplied with the HydroMinder on the MixStir During the installation of the Sudzameleon...

Page 55: ...ward the exit of the wash See the image below 4 Run a test wash on a vehicle 5 Program the Sudzameleon Arch so that it activates just before the front bumper of the vehicle comes in contact with the spray application 6 Program the air panel so that the 4 way valve activates when the spray application is at the side rear view mirrors Note Activation of the 4 way valve will rotate the spray manifold...

Page 56: ...same consistency If one or more of the tips are not passing fluid turn off the functions to inspect and clean the spray nozzles Make sure that there are no water leaks at any of the hose connections or nozzles 5 If necessary adjust the ratio of the chemical water mixture to find the best combination of settings that will produce the desired spray but uses the least amount of chemical This can be d...

Page 57: ...t to the desired vertical position and retighten the fastener 7 Program the Sudzameleon Arch Controller so that the Foam Bullets are activated just before the front bumper of the vehicle comes in contact with the spray application 8 After all of the settings have been adjusted and the Foam Bullets have been positioned run a few test washes on various vehicles to confirm that the desired bubble con...

Page 58: ...eners and anchors on the frame and any additional components Inspect the air pressure on the air panel regulators Adjust as necessary Wash component down with a good degrimer such as Tide laundry detergent and hot water Support Equipment For any equipment NOT supplied by Belanger refer to the corresponding manual for any maintenance procedures or additional recommended or needed activities Drain a...

Page 59: ...i Nozzle and clean with thin wire Remove Bayonet Nozzle from Tri Nozzle verify arrow on check vavle is pointing toward the spray nozzle Disassemble Bayonet Nozzle clean components and reassemble with pipe dope Remove Leg Manifold Covers and clean nozzles with thin wire Remove cover from Foam Bullet blow off the screen to remove any film and clean nozzles with thin wire Check all fittings on comple...

Page 60: ...t or debris DO NOT use a power washer or high pressure water as this can wear and cause harm to the powder coated surface 2 Using a mild detergent and warm water clean the powder coat surface with a soft cloth sponge or a soft natural bristle brush DO NOT use water heated to a temperature above 140 F as this can wear and cause harm to the powder coated surface 3 Rinse the sponge or soft brush as n...

Page 61: ...he surface by washing it with a detergent and a non scratch scrub sponge Use a solution of warm water and non abrasive pH neutral pH 5 8 detergent to clean material prior to painting Thoroughly rinse and dry the surface If solvents are needed to remove marks a soft cloth dampened with Isopropyl Alcohol may be used Solvents containing esters ketones or chlorinated solvents must not be used without ...

Page 62: ...at each end of the stroke Patience On a warm day if each coat has been allowed to dry before the next application it should be possible to rub the paint down after about 30 minutes If it starts to drag and ball the paint leave it to dry further It will now have to be rubbed right back to a smooth surface again which may take another hour More patience is required The thinner the coats of paint the...

Page 63: ...lle MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 59 Maintenance Replacement Parts Air Plenum 111093 Entrance Side Air Plenum Logo 111104 Driver Side Passenger Side 111093 1FSTNR PH270 2 111104 Air Plenum with Vent Assembly Air Plenum with Inline Fan Assembly ...

Page 64: ...tility Plate Assembly Driver Side Passenger Side 111093 1WASHR500 6 10029 1BLKHD PL548 4 1BLKHD PL501 2 1ELECT FS750 6 1RETNR827 2 1FTTNG PL350 1FSTNR HK256 2 1BLKHD PL548 4 NUT 1BLKHD PL501 2 NUT 1UNIION PL700 2 1REDUC PL128 2 1UNION PL250 2 1ELECT FS176 6 10036 1UNIION PL700 1WASHR FL166 1FSTNR SH047 Air Plenum with Vent Assembly Air Plenum with Inline Fan Assembly Utility Plate Assembly ...

Page 65: ...0 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 61 Maintenance Replacement Parts Air Plenum Attaching Driver Side to Passenger Side 1FSTNR HH342 4 1FSTNR HH315 4 9593 4 1GASKT403 9599 2 1NUT RG469 8 1WASHR LC291 8 Driver Side Passenger Side ...

Page 66: ...Inline Fan Assembly Air Plenum 111093 Vent Assembly Driver Side 1FSTNR HH288 4 1WASHR FLC291 4 1WASHR FL498 4 111088 1FSTNR FH750 2 1PLSTC CV177 1FSTNR HK256 3 9598 1RETNR827 3 10015 Passenger Side 9596 1FSTNR PH270 4 1CAP106 4 9589 1PLSTC CV176 110607 1GASKT402 1FSTNR FH750 2 111088 1FSTNR HH288 4 1WASHR FLC291 4 1WASHR FL498 4 1FSTNR HH342 1WASHR LC291 10015 ...

Page 67: ...X 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 63 Maintenance Replacement Parts Wall Washers Overview Wall Washers Power Cable Cord Grips 1ELECT FS775 2 111110 2 24 VDC 4 PIN SUPPLY CABLE ASY LENGTH 25 1WASHR522 2 1ELECT FS177 2 ...

Page 68: ...8 Black 1LED WW025 1WASHR LC125 2 1ELECT FS177 1ELECT FS775 1WASHR522 111110 1FSTNR HH145 2 1WASHR FL332 2 Assembly Information All parts in this assembly ship attached to the Air Plenum except 111109 and cable 11110 The LED is to be attached to the Air Plenum at the site 1LED WW025 The Pivot Mount Brackets and the unspecified Fasteners are part of assembly 1LED WW025 The Pivot Mount Brackets ship...

Page 69: ...70 Ph 248 349 7010 Fax 248 380 9681 65 Maintenance Replacement Parts Sudzer BL Tri Nozzles Overview Sudzer BL Tri Nozzle 110596 6 Part s 6 Packs of Media 3D Media Pack 115041 Coarse Media Pack 115037 1GASKT404 6 1NOZZL PL150 6 110651 3D Media Pack OR 110608 Coarse Media Pack ...

Page 70: ... Parts Spray Bayonet Kit Overview Spray Bayonet Kit 111105 Chemical Hoses 1AIRLN605 2 Length 29 1AIRLN605 2 Length 19 1FTTNG PL350 PLSTC 3 8 STEM X 1 2 TB part of Air Plenum Assembly 111093 1AIRLN605 2 Length 16 Utility Plate Ref Nozzle 1 Nozzle 4 Nozzle 5 Nozzle 6 Nozzle 2 Nozzle 3 Nozzle 1 Nozzle 4 Nozzle 5 Nozzle 6 Nozzle 2 Nozzle 3 ...

Page 71: ...e Kit 115034 110587 1VLALVE PN190 1GASKT400 1ELBOW PL533 110589 2 9608 2 Quick Disconnectors 1NOZZL FJ002 2 0 5 GPM Nozzle 115034 3 0 GPM Nozzle Kit Includes 6 Nozzles 6 Quick Disonnectors 9608 4 Quick Disconnectors 1NOZZL FJ002 4 0 5 GPM Nozzle 1TEE PL559 110587 1VLALVE PN190 1ELBOW PL800 110588 4 1GASKT400 115034 3 0 GPM Nozzle Kit Includes 6 Nozzles 6 Quick Disonnectors ...

Page 72: ...7010 Fax 248 380 9681 1MANUL956 Maintenance Replacement Parts Leg Assembly Components Overview Leg Manifold Mounting See the Exploded View on the following page Leg Assemblies Drive Side 111091 Passenger Side 111092 Leg Manifold Mounting See the Exploded View on the following pages ...

Page 73: ...nce Replacement Parts Leg Assembly Manifold Mounting 111091 111092 1PLUG SS575 1FSTNR ST500 2 per Leg 1PLUG SS575 1GRMIT800 10024 Leg Manifold Mounting See Exploded View on the Following Page 111081 Clamp Asy 2 See Enlarged View to the right Driver Side 111086 Passenger Side 111087 1CLAMP269 4 Halves 1FSTNR SH413 4 9519 2 ...

Page 74: ... SDZMLN MNFLD AIR 1AIRLN605 10FT SDZMLN MNFLD AIR 1AIRLN165 12FT Cylinder Retract 1AIRLN275 12 FT Cylinder Extend 1COLLAR250 2 Halves 2 Bolts 111081 1GRMIT800 9447 2 9455 9445 1CYLND204 111090 See Exploded View Below 1FTTNG SW525 1FSTNR SB125 1FSTNR SB500 2 Driver Side 111086 Passenger Side 111087 1NUT JM084 1FSTNR SH472 2 9494 9454 1FSTNR SB250 1GRMIT100 9443 3 1FSTNR SB150 3 1BERNG040 8908 1FTTN...

Page 75: ... Leg See Note Below 9490 3 on Each Leg 1CLAMP269 3 on Each Leg 1FSTNR SH413 6 on Each Leg 111095 1LED024 UL 24V LED RGB 5M 1 Pair on Each Leg 111110 24VDC 4 PIN Cable Asy 25 FT 1 Cable per Leg Assembly 111095 1ELECT CB844 CABLE 4 C 20GA 300V UL GRAY LENGTH 26 FT Important to Note If replacement of rail 10014 BENT is necessary the factory will need to bend the parts before shipping Be sure to speci...

Page 76: ...X 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL956 Maintenance Replacement Parts Attach Leg Assembly to Air Plenum Air Plenum Ref Leg Assembly Ref 1FSTNR HH261 4 per Leg 1WASHR FL498 4 per Leg 1WASHR LC291 4 per Leg ...

Page 77: ...ement Parts Leg Assembly Manifold Check Body Set 111102 Nozzle Set 111103 Helpful Hint Information on the available Nozzle options for the Sudzameleon is given in the Introduction Section on page 11 of this Manual Leg AssemblyRef 1NOZZL993 4 per Leg Assembly 1NOZZL972 4 per Leg Assembly 111103 1NOZZL FJ158 Set of 8 Pre Soak Nozzles ...

Page 78: ...t 111089 NOTE A Sudzameleon Arch has 24V RGB lights in each of the Leg Assemblies the Leg Assembly Len Covers are only available in the natural color Leg Beam Weldment Ref 1FSTNR HK275 2 Per Leg Assembly 1WASHR FL415 2 Per Leg Assembly 1WASHR LC270 2 Per Leg Assembly 1GRMIT796 4 Per Leg Assembly Driver Side 1PLSTC CV220 Passenger Side 1PLSTC CV221 Leg Manifold Mounting Ref ...

Page 79: ...t Generator Assembly 110614 Helpful Hint Both of the 1PAD250 Chore Boys are pushed down inside of the tube as shown in view below 10122 9637 4 1WASHR500 110634 1PAD250 2 110628 1WASHR765 9619 1PLSTC CV171 1GASKT404 1FSTNR SH020 4 1NIPPL PL177 2 1ELECT FS750 1ELECT FS176 110614 See Exploded View Below 1ELBOW PL510 2 1REDUC PL125 1FTTNG SW344 1PAD250 2 110613 includes S S Screen ...

Page 80: ...I 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL956 Maintenance Replacement Parts Foam Bullet Nozzles Foam Bullet Mount Kit 110649 2 1NUT RG469 2 1WASHR FL498 4 1FSTNR SH770 2 1FSTNR HH165 2 1WASHR FL415 2 1WASHR LC270 2 9634 110629 1NOZZL FJ025 2 111272 ...

Page 81: ...e Union Fitting will be used to connect the driver side Cylinder airlines Retract Extend 1AIRLN605 2 3 8 Black Airline for Compressed Air Length 10 FT 1AIRLN600 2 3 8 Clear Airline for Chemical Solution Length 10 FT Utility Plate Connect the Chemical Solution Compressed Air for the Leg Manifolds to the top two Union Fittings The remaining openings on the Union Fitting will be used to connect the d...

Page 82: ...s on the Union Fitting will be used to connect the driver side Foam Bullet lines Compressed Air Line Chemical Solution Line Utility Plate Helpful Hint The lines for the Foam Bullets have extra length for easier installation and positioning Do not shorten these lines until after the Foam Bullets have been installed and their desired position has been determined 1AIRLN605 2 3 8 Black Airline for Com...

Page 83: ...111097 2 Foam Bullet LED Cable 4 Wire 18 GA Length 16 Ft 111110 2 Power Cable for Foam Bullets 24VDC 4 Pin Cabl Asy Length 25 Ft 111110 2 Power Cable for Leg Asy LED 24VDC 4 Pin Cable Asy Length 25 Ft Helpful Hint The LED Power Cable for the Foam Bullets has extra length for easier installation and positioning After the Foam Bullets have been installed and their desired position has been determine...

Page 84: ...Maintenance Replacement Parts Air Panel 110469 1VALVE EL710 1MADAP BR600 TO MAIN AIR CONNECTION 1GAUGE500 2 1RGLTR175 2 1ELBOW PL666 TO RETRACT CYLINDER 3699 1AIRLN220 1AIRLN550 2529 2 1FSTNR SH177 4 1WASHR LC115 4 1ELBOW PL666 TO EXTEND CYLINDER 1MADAP BR600 2 1ELBOW PL666 2 1FSTNR HH081 2 1WASHR LC125 2 120 VAC ...

Page 85: ... 1REDUC PL127 1GAUGE500 1REDUC PL120 1PUMP292 1REDUC PL127 for 2 only 1AIRLN715 Red 18 1REDUC PL120 2 7581 1ELBOW PL535 1FSTNR SH058 4 1WASHR FL185 4 1ELECT DN500 1PUMP292 1GAUGE500 2 1VALVE WA276 1BRCKT276 1CLAMP372 1FSTNR BH350 2 1WASHR LC125 2 1MADAP BR600 2 1ELBOW PL666 2 1AIRLN275 White 18 Total Length for Both Lines 1RGLTR175 2 Bracket 2529 2 Fastners 1FSTNR SH059 4 1WASHR LC115 4 1FTTNG SW3...

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Page 88: ...Sudzameleon ARCH 1MANUL956 Belanger Inc P O Box 5470 Northville MI 48167 5470 Customer Service Phone 248 349 7010 Fax 248 380 9681 ...

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Belanger SUDZAMELEON ARCH, Owner'S Manual

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