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Conversion to Split Range 

Converting a standard positioner to a 
split range positioner (pneumatic input 
other than 3-15 psi or 6-30 psi), requires 
ordering the proper conversion kit from 
the factory.  This kit will include a bias 
spring and bias spring cartridge.  If re-
quired, it will also contain a new range 
spring and mounting spacers. 

 

1.

For close on increasing positioner: 

Remove the cap on the top of the po-
sitioner along with the spring inside 
it. 

For open on increasing positioner:

 

Remove the mounting bracket hold-
ing the cap on the bottom of the posi-
tioner.  Then remove this cap along 
with the spring inside it. 
 

2.

Replace the cap and spring with the 
larger bias spring cartridge and bias 
spring found in the kit.  Make sure 
the bias adjustment screw in the 
bias spring cartridge is snug against 
the bias spring and the spring is cen-
tered before tightening the spring 
cartridge.  

 

3.

For open on increasing positioner:

 

Remove the washer and jam nut from 
the adjusting screw in the bias spring 

Stroke   Close on 

Increasing  

Open on 

Increasing  

Reference  

Drawings  

4” 

25-6014  25-1464 

Proportional: 

35-0513 
35-0313/A 
35-0511 
35-0511/A 

 
Tailrod 
Mount:

  

6” 

25-6014  25-1465 

Proportional: 

35-0522  

8” 

25-6014  25-1466 

Tailrod: 

Table 5

: Split Range Conversion Kits 

Note

: Refer to 

Table 1 

and 

Table 2 

for 

Bias and Range Spring part numbers. 

 

Stroke 

With  

Without 

25-8265 

25-8001 

25-8136 

25-1093 

25-1402 

25-1423 

Table 4

: Extension Rods for Positioners to 

Close on Increasing Signal  

3. (Cont.) Reattach the mounting 

bracket upside down from its original 
position.  
 

4. Slide the thread spacer (brass 

bushing) over the adjusting screw 
and tighten the washer and jam nut 
against the thread spacer.  
 

5.

If a range spring was sent with the 
kit, remove the existing range spring 
and replace it with the new one. 
 

6.

Adjust the unit per the Adjustment 
Procedures.

 

HPP-5 

13 

September 1999  

HPP-5 Positioner  

Split Range 

 

Summary of Contents for HPP-5

Page 1: ...of Construction 4 Accessories 4 Principals of Operation 5 Close on increasing 5 Open on increasing 6 Adjustment Procedure 7 Deadband Setting 8 Bias Adjustment 9 Range Adjustment 10 Section Page Chang...

Page 2: ...that utilize a double acting pneumatic piston ac tuator The HPP 5 design positioner represents Becker s commitment to continuos development of new products and updating of existing products to maximiz...

Page 3: ...he HPP 5 is not preferred for this application It may be successfully used with small diameter 4 and smaller ball valves for this appli cation but its limited orifice capacity makes it too slow for co...

Page 4: ...N P T Action Direct and Reverse Acting Field reversible Performance Resolution 0 4 Hysteresis 6 Flow Capacity CV 1 5 Steady State Consumption Near Zero Power Gas Require ment Use clean dry filtered 10...

Page 5: ...trol valve is stationary An increase in the input signal pressure results in the opening of the lower balanced valve due to an imbal ance in the beam forces This decreases the pressure in the cylinder...

Page 6: ...An increase in the input signal pressure re sults in the the opening of the upper balance valve due to an imbalance in the beam forces This decreases the pressure in the cylinder bottom while the pres...

Page 7: ...ing speed of the system is proportional to the numerical value of the adjustable orifice Adjustable ori fice settings are typically equal for both orifices However a few applications may require unequ...

Page 8: ...exhaust fitting For Positioner s bleeding to a pres sure system Slowly decrease the setting of the deadband decreasing numbers until both cylinder gauges are equal and read 90 to 95 of power gas pres...

Page 9: ...ainst one an other to adjust the length of the stud When properly adjusted tighten the bias lock nut s 2 In order to decrease the bias set ting decrease tension on the range spring by either lowering...

Page 10: ...the HPP 5 starts valve movement until the end of the valve stroke and full pressure differential across the cylinder output gauges 1 After setting the bias for the start of the valve travel continue...

Page 11: ...til the desired range provides full or zero output pressure 4 If the desired range is not achieved after making the above adjust ments readjust the bias per the previous instructions to allow proper r...

Page 12: ...i tioner 2 Remove the range spring item 4 at both ends and those items connecting it to the rod item 23 and the posi 3 Remove the positioner from the bracket item 18 The tubing and fittings on each si...

Page 13: ...tered before tightening the spring cartridge 3 For open on increasing positioner Remove the washer and jam nut from the adjusting screw in the bias spring Stroke Close on Increasing Open on Increasin...

Page 14: ...ow immediate response the positioner may have too much dead band Reduce the deadband by turning the drum in the direction of decreasing numbers If the pres sures do not respond in the correct directio...

Page 15: ...send one cylinder output gauge to full power gas Refer to Procedure 7 note pages 9 Adjustment Procedure 6 __________ Check response of HPP 4 positioner Varying input signal 1 4 psig should produce cy...

Page 16: ...1 SHCS 98 3144 15 Beam Block 25 1086 16 Outside piston 25 1018 17 3 16 x 1 2 Roll Pin SS 98 3089 18 1 4 20 x 2 1 2 HHCS 98 3180 19 Gauge Manifold 35 1013 20 O Ring 012 95 2615 21 1 4 28 Jam Nut 98 32...

Page 17: ...HPP 5 Positioner Parts List HPP 5 17 September 1999...

Page 18: ...HPP 5 Positioner Appendix HPP 5 18 September 1999...

Page 19: ...HPP 5 19 September 1999 HPP 5 Positioner Appendix...

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