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Changing Action of Positioner 

To change the positioner from open on in-
creasing signal to close on increasing sig-
nal, or vice versa, the following parts kits 
must be ordered: 

 

To change 

open on increasing 

to

 close on 

increasing

: Part #25-1444 plus an Exten-

sion Rod (item #13 in drawing 35-0516, 
see 

Table 4

).  The serial number of the ac-

tuator must be specified.  The exact part 
number of the extension rod will vary 
based on the actuator stroke. 

 

To change 

close on increasing 

to

 open on 

increasing

:  Part #25-1289.  

Note:

 If con-

verting a 

close on increasing signal

 posi-

tioner to 

open on increasing signal

, the 

wide end of the tube (item #9) may be 
shortened by 11/16" with a hack saw in 
place of ordering part #25-1289.  
 
The stroke length of the actuator cylinder 
MUST be specified when ordering the 
above part numbers. If the actuator serial 
number cannot be found, the stroke length 
can be found in the regulator model num-
ber. The stroke length is the first letter af-
ter the "H" in the model number. For ex-
ample model 10H12L6FG-SR-S-HSB-
40/35-100-O has a stroke length of "L", or 
12 inches ["L" is the 12th letter in the al-
phabet]).  

 
Refer to the drawings 35-0515 and 35-
0516 in the Appendix for the following: 
 

1.

Disconnect all supply lines, instrument 
line, and output line from the posi-
tioner. 

 

2.

Remove the range spring (item #4) at 
both ends and those items connecting 
it to the rod (item #23) and the posi-

3. Remove the positioner from the 

bracket (item #18).  The tubing and 
fittings on each side of the positioner 
must be taken off and installed in the 
opposite corner from their original po-
sition (see piping schematic provided 
by Becker Precision Equipment) then 
reattached to the positioner. This will 
allow the positioner to maintain the 
actuator failure mode when the posi-
tioner is turned upside down. 

 

4.

Move the bracket assembly (item 
#18), tube assembly (items #16 and 
#17), and cover plate (item #11) to 
the positions shown on the desired 
drawing.   

 

5.

Install the positioner in the opposite 
of its original position (upside down if 
it was right side up, right side up if it 
was upside down).   

 

6.

Using parts from the factory kit, as-
semble the spring and surrounding 
hardware according to the drawing of 
the desired configuration.  (Note: all 
original parts may not be used when 
converting from 

close on increasing 

to 

open on increasing

). 

 

7.

The entire bracket assembly (item 
#18) or  the outer angle may need to 
be turned upside down to accommo-
date the new spring height.  

 

8.

Reconnect the supply, instrument, 
and output lines according to piping 
schematic supplied. 

 
Note: 

 The flow direction must be main-

tained through the positioner bodies 
when re-piping.  (I.e. the flow [supply or 
exhaust] moves from P1 to P2 and P3 to 

HPP-5 

12 

September 1999 

HPP-5 Positioner  

Positioner Action 

 

Summary of Contents for HPP-5

Page 1: ...of Construction 4 Accessories 4 Principals of Operation 5 Close on increasing 5 Open on increasing 6 Adjustment Procedure 7 Deadband Setting 8 Bias Adjustment 9 Range Adjustment 10 Section Page Chang...

Page 2: ...that utilize a double acting pneumatic piston ac tuator The HPP 5 design positioner represents Becker s commitment to continuos development of new products and updating of existing products to maximiz...

Page 3: ...he HPP 5 is not preferred for this application It may be successfully used with small diameter 4 and smaller ball valves for this appli cation but its limited orifice capacity makes it too slow for co...

Page 4: ...N P T Action Direct and Reverse Acting Field reversible Performance Resolution 0 4 Hysteresis 6 Flow Capacity CV 1 5 Steady State Consumption Near Zero Power Gas Require ment Use clean dry filtered 10...

Page 5: ...trol valve is stationary An increase in the input signal pressure results in the opening of the lower balanced valve due to an imbal ance in the beam forces This decreases the pressure in the cylinder...

Page 6: ...An increase in the input signal pressure re sults in the the opening of the upper balance valve due to an imbalance in the beam forces This decreases the pressure in the cylinder bottom while the pres...

Page 7: ...ing speed of the system is proportional to the numerical value of the adjustable orifice Adjustable ori fice settings are typically equal for both orifices However a few applications may require unequ...

Page 8: ...exhaust fitting For Positioner s bleeding to a pres sure system Slowly decrease the setting of the deadband decreasing numbers until both cylinder gauges are equal and read 90 to 95 of power gas pres...

Page 9: ...ainst one an other to adjust the length of the stud When properly adjusted tighten the bias lock nut s 2 In order to decrease the bias set ting decrease tension on the range spring by either lowering...

Page 10: ...the HPP 5 starts valve movement until the end of the valve stroke and full pressure differential across the cylinder output gauges 1 After setting the bias for the start of the valve travel continue...

Page 11: ...til the desired range provides full or zero output pressure 4 If the desired range is not achieved after making the above adjust ments readjust the bias per the previous instructions to allow proper r...

Page 12: ...i tioner 2 Remove the range spring item 4 at both ends and those items connecting it to the rod item 23 and the posi 3 Remove the positioner from the bracket item 18 The tubing and fittings on each si...

Page 13: ...tered before tightening the spring cartridge 3 For open on increasing positioner Remove the washer and jam nut from the adjusting screw in the bias spring Stroke Close on Increasing Open on Increasin...

Page 14: ...ow immediate response the positioner may have too much dead band Reduce the deadband by turning the drum in the direction of decreasing numbers If the pres sures do not respond in the correct directio...

Page 15: ...send one cylinder output gauge to full power gas Refer to Procedure 7 note pages 9 Adjustment Procedure 6 __________ Check response of HPP 4 positioner Varying input signal 1 4 psig should produce cy...

Page 16: ...1 SHCS 98 3144 15 Beam Block 25 1086 16 Outside piston 25 1018 17 3 16 x 1 2 Roll Pin SS 98 3089 18 1 4 20 x 2 1 2 HHCS 98 3180 19 Gauge Manifold 35 1013 20 O Ring 012 95 2615 21 1 4 28 Jam Nut 98 32...

Page 17: ...HPP 5 Positioner Parts List HPP 5 17 September 1999...

Page 18: ...HPP 5 Positioner Appendix HPP 5 18 September 1999...

Page 19: ...HPP 5 19 September 1999 HPP 5 Positioner Appendix...

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