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Parts Ordering 

The following is provided to allow the ordering of replacement parts.  Please specify the Becker 
instrument serial number when ordering parts (this can be found on the Stainless Steel tab at-
tached to the pilot by the 7/16 hex head cap screws.  If the instrument was supplied as a com-
plete valve regulator package, the Stainless tag attached to the actuator piston can also provide 
the serial number.  See Drawing #30-0601

 

HPP-5 

15 

September 1999 

Key 

Description 

Part No. 

1  Pilot base 

30-7005 

2  Lexan Cover 

25-1034 

3  Adjusting Drum 

35-1520 

4  Washer 

25-1016 

5  Inside piston 

35-1507 

6  Orifice Assembly 

35-1015 

7  Seat Cover 

35-1519 

8  1/2-20 Jam Nut 

98-3056 

9  Beam Adjusting Drum 

25-1124 

10  Diaphragm 

25-1213 

11   

 

12   

 

13  1/8 Roll Pin SS 

98-2950 

14  8-32 x 1” SHCS 

98-3144 

15  Beam Block 

25-1086 

16  Outside piston 

25-1018 

17  3/16 x 1/2 Roll Pin SS 

98-3089 

18  1/4-20 x 2-1/2 HHCS  

98-3180 

19  Gauge Manifold 

35-1013 

20  O-Ring –012 

95-2615 

21  1/4-28 Jam Nut 

98-3214 

22  Diaphragm w/ Convolute  25-1027 

23  Beam Spacer 

30-7055 

24  1/4-20 x 1” HHCS 

98-2579 

25  3-15 pressure cartridge 

25-1082 

26  5-40 x 1/4 SHCS 

98-2629 

27  1/4-20 x 3/4 SHCS 

98-3137 

28  8-32 x 1/2 SHCS 

98-2614 

Seal Kit 

A seal kit containing diaphragms, o-
rings, and seats, for the HPP-5 posi-
tioner is available directly from Becker. 
Simply contact Becker Precision Equip-
ment and order part number 30-9501

 

HPP-5 Positioner  

Parts List 

 

Key 

Description 

Part No. 

29  Pilot Post S.S. 

35-1521 

30  Double pilot Body 

35-1504 

31  Valve Adjusting Screw 

35-1517 

32  Balance valve assembly  35-1510 

33  Seat assembly 

01-7082 

34  S.S. Control tag 

25-1061 

35  10-32 x 3/8 FHMS 

98-2684 

36  #10 Lockwasher 

98-3178 

37  Strainer for Balance valve  35-1559 

38  Seat Spacer 

35-1526 

39  Beam 

25-1084 

Summary of Contents for HPP-5

Page 1: ...of Construction 4 Accessories 4 Principals of Operation 5 Close on increasing 5 Open on increasing 6 Adjustment Procedure 7 Deadband Setting 8 Bias Adjustment 9 Range Adjustment 10 Section Page Chang...

Page 2: ...that utilize a double acting pneumatic piston ac tuator The HPP 5 design positioner represents Becker s commitment to continuos development of new products and updating of existing products to maximiz...

Page 3: ...he HPP 5 is not preferred for this application It may be successfully used with small diameter 4 and smaller ball valves for this appli cation but its limited orifice capacity makes it too slow for co...

Page 4: ...N P T Action Direct and Reverse Acting Field reversible Performance Resolution 0 4 Hysteresis 6 Flow Capacity CV 1 5 Steady State Consumption Near Zero Power Gas Require ment Use clean dry filtered 10...

Page 5: ...trol valve is stationary An increase in the input signal pressure results in the opening of the lower balanced valve due to an imbal ance in the beam forces This decreases the pressure in the cylinder...

Page 6: ...An increase in the input signal pressure re sults in the the opening of the upper balance valve due to an imbalance in the beam forces This decreases the pressure in the cylinder bottom while the pres...

Page 7: ...ing speed of the system is proportional to the numerical value of the adjustable orifice Adjustable ori fice settings are typically equal for both orifices However a few applications may require unequ...

Page 8: ...exhaust fitting For Positioner s bleeding to a pres sure system Slowly decrease the setting of the deadband decreasing numbers until both cylinder gauges are equal and read 90 to 95 of power gas pres...

Page 9: ...ainst one an other to adjust the length of the stud When properly adjusted tighten the bias lock nut s 2 In order to decrease the bias set ting decrease tension on the range spring by either lowering...

Page 10: ...the HPP 5 starts valve movement until the end of the valve stroke and full pressure differential across the cylinder output gauges 1 After setting the bias for the start of the valve travel continue...

Page 11: ...til the desired range provides full or zero output pressure 4 If the desired range is not achieved after making the above adjust ments readjust the bias per the previous instructions to allow proper r...

Page 12: ...i tioner 2 Remove the range spring item 4 at both ends and those items connecting it to the rod item 23 and the posi 3 Remove the positioner from the bracket item 18 The tubing and fittings on each si...

Page 13: ...tered before tightening the spring cartridge 3 For open on increasing positioner Remove the washer and jam nut from the adjusting screw in the bias spring Stroke Close on Increasing Open on Increasin...

Page 14: ...ow immediate response the positioner may have too much dead band Reduce the deadband by turning the drum in the direction of decreasing numbers If the pres sures do not respond in the correct directio...

Page 15: ...send one cylinder output gauge to full power gas Refer to Procedure 7 note pages 9 Adjustment Procedure 6 __________ Check response of HPP 4 positioner Varying input signal 1 4 psig should produce cy...

Page 16: ...1 SHCS 98 3144 15 Beam Block 25 1086 16 Outside piston 25 1018 17 3 16 x 1 2 Roll Pin SS 98 3089 18 1 4 20 x 2 1 2 HHCS 98 3180 19 Gauge Manifold 35 1013 20 O Ring 012 95 2615 21 1 4 28 Jam Nut 98 32...

Page 17: ...HPP 5 Positioner Parts List HPP 5 17 September 1999...

Page 18: ...HPP 5 Positioner Appendix HPP 5 18 September 1999...

Page 19: ...HPP 5 19 September 1999 HPP 5 Positioner Appendix...

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