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Principles of Operation 

Close on Increasing Signal 

The positioner is a force-balanced instrument that provides a control valve posi-

tion proportional to the pneumatic input signal. The control valve will 

open

 on loss 

of input signal. The energy to operate the control valve is obtained from the differen-
tial between the supply and discharge pressures. In steady state, the forces im-
posed on the balance beam by the input signal diaphragm and the range spring are 
equal; therefore, the top and bottom balance valves in the positioner are at or near 
their closed positions.  The cylinder top and bottom pressures are both equal to 
power gas pressure, and the control valve is stationary.  An increase in the input 
signal pressure results in the opening of the lower balanced valve due to an imbal-
ance in the beam forces.   This decreases the pressure in the cylinder top., while 
the pressure in cylinder bottom remains at power gas.  The control valve begins to 
close.  The actuator rod stretches the range spring, increasing its tension.  This 
force, which opposes the force on the balanced beam caused by the increasing in-
put signal, continues to increase until the balance beam forces are in equilibrium.  
At this point the valve is in the correct position for the applied input signal.  The po-
sitioner has a sensitivity adjustment which permits a balance between greater ac-
curacy (from a smaller deadband) and minimal bleed gas. 

HPP-5 

September 1999  

HPP-5 Positioner  

“How-It-Works”

 

Power 
Gas 

Instrument-
Signal 

Cylinder 
Top 

Exhaust 

Summary of Contents for HPP-5

Page 1: ...of Construction 4 Accessories 4 Principals of Operation 5 Close on increasing 5 Open on increasing 6 Adjustment Procedure 7 Deadband Setting 8 Bias Adjustment 9 Range Adjustment 10 Section Page Chang...

Page 2: ...that utilize a double acting pneumatic piston ac tuator The HPP 5 design positioner represents Becker s commitment to continuos development of new products and updating of existing products to maximiz...

Page 3: ...he HPP 5 is not preferred for this application It may be successfully used with small diameter 4 and smaller ball valves for this appli cation but its limited orifice capacity makes it too slow for co...

Page 4: ...N P T Action Direct and Reverse Acting Field reversible Performance Resolution 0 4 Hysteresis 6 Flow Capacity CV 1 5 Steady State Consumption Near Zero Power Gas Require ment Use clean dry filtered 10...

Page 5: ...trol valve is stationary An increase in the input signal pressure results in the opening of the lower balanced valve due to an imbal ance in the beam forces This decreases the pressure in the cylinder...

Page 6: ...An increase in the input signal pressure re sults in the the opening of the upper balance valve due to an imbalance in the beam forces This decreases the pressure in the cylinder bottom while the pres...

Page 7: ...ing speed of the system is proportional to the numerical value of the adjustable orifice Adjustable ori fice settings are typically equal for both orifices However a few applications may require unequ...

Page 8: ...exhaust fitting For Positioner s bleeding to a pres sure system Slowly decrease the setting of the deadband decreasing numbers until both cylinder gauges are equal and read 90 to 95 of power gas pres...

Page 9: ...ainst one an other to adjust the length of the stud When properly adjusted tighten the bias lock nut s 2 In order to decrease the bias set ting decrease tension on the range spring by either lowering...

Page 10: ...the HPP 5 starts valve movement until the end of the valve stroke and full pressure differential across the cylinder output gauges 1 After setting the bias for the start of the valve travel continue...

Page 11: ...til the desired range provides full or zero output pressure 4 If the desired range is not achieved after making the above adjust ments readjust the bias per the previous instructions to allow proper r...

Page 12: ...i tioner 2 Remove the range spring item 4 at both ends and those items connecting it to the rod item 23 and the posi 3 Remove the positioner from the bracket item 18 The tubing and fittings on each si...

Page 13: ...tered before tightening the spring cartridge 3 For open on increasing positioner Remove the washer and jam nut from the adjusting screw in the bias spring Stroke Close on Increasing Open on Increasin...

Page 14: ...ow immediate response the positioner may have too much dead band Reduce the deadband by turning the drum in the direction of decreasing numbers If the pres sures do not respond in the correct directio...

Page 15: ...send one cylinder output gauge to full power gas Refer to Procedure 7 note pages 9 Adjustment Procedure 6 __________ Check response of HPP 4 positioner Varying input signal 1 4 psig should produce cy...

Page 16: ...1 SHCS 98 3144 15 Beam Block 25 1086 16 Outside piston 25 1018 17 3 16 x 1 2 Roll Pin SS 98 3089 18 1 4 20 x 2 1 2 HHCS 98 3180 19 Gauge Manifold 35 1013 20 O Ring 012 95 2615 21 1 4 28 Jam Nut 98 32...

Page 17: ...HPP 5 Positioner Parts List HPP 5 17 September 1999...

Page 18: ...HPP 5 Positioner Appendix HPP 5 18 September 1999...

Page 19: ...HPP 5 19 September 1999 HPP 5 Positioner Appendix...

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