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Note

:  When increasing or decreasing 

the instrument signal, the output pres-
sure should swing up and down.  When 
changing direction of the false instru-
ment signal, the output pressure should 
immediately reverse direction.  Any 
“bump” or initial reaction of the gauge in 
the wrong direction indicates friction 
(requiring the unit be rebuilt to eliminate 
the friction). 
 
8.  Place the instrument signal to auto-

matic and open the block valves or 
return the left handle of the MCV to 
automatic. 

HPP-5 Positioner 

Bias Adjustment    

 

Bias Adjustment 

For Standard (Non-split range) Sys-
tems: 

1. To 

increase

 the bias setting, in-

crease tension on the 

range spring

This is accomplished by either rais-
ing the spring retainer or screwing 
the bias adjustment stud into the in-
dicator bar or tail rod.  Note the two 
jam nuts tightened against one an-
other to adjust the length of the 
stud.  When properly adjusted, 
tighten the bias lock nut(s). 
 

2. In order to 

decrease

 the bias set-

ting, decrease tension on the 

range 

spring 

by either lowering the spring 

retainer or screwing the bias adjust-
ment stud out of the indicator bar or 
tail rod.  Note the two jam nuts tight-
ened against one another to adjust 
the length of the stud. When prop-
erly adjusted, tighten the bias lock 
nut(s).  

 

 

For Split Range Systems (see Table 1 ) 
 

3. Find the bias 

adjustment screw 

(1/2-

20 thread with 3/8 flats) on the end 
of the positioner opposite the pneu-
matic signal input port.  Loosen the 
jam nut located on the 

adjustment 

screw

 

4. To 

increase

 the bias setting, tighten 

the  

adjustment screw

.  

 

5. To decrease the bias setting, loosen 

the  

adjustment screw

 

6. Holding the 

adjustment screw 

in 

place, tighten the jam nut against 
the positioner body. 

Span Adjustment 

Spring Lock

Balanced Beam 

Proportional Topworks  

Bias Lock Nuts (Qty. 2) 

Spring Retainer  

Bias Adjustment 

HPP-5 

September 1999 

Summary of Contents for HPP-5

Page 1: ...of Construction 4 Accessories 4 Principals of Operation 5 Close on increasing 5 Open on increasing 6 Adjustment Procedure 7 Deadband Setting 8 Bias Adjustment 9 Range Adjustment 10 Section Page Chang...

Page 2: ...that utilize a double acting pneumatic piston ac tuator The HPP 5 design positioner represents Becker s commitment to continuos development of new products and updating of existing products to maximiz...

Page 3: ...he HPP 5 is not preferred for this application It may be successfully used with small diameter 4 and smaller ball valves for this appli cation but its limited orifice capacity makes it too slow for co...

Page 4: ...N P T Action Direct and Reverse Acting Field reversible Performance Resolution 0 4 Hysteresis 6 Flow Capacity CV 1 5 Steady State Consumption Near Zero Power Gas Require ment Use clean dry filtered 10...

Page 5: ...trol valve is stationary An increase in the input signal pressure results in the opening of the lower balanced valve due to an imbal ance in the beam forces This decreases the pressure in the cylinder...

Page 6: ...An increase in the input signal pressure re sults in the the opening of the upper balance valve due to an imbalance in the beam forces This decreases the pressure in the cylinder bottom while the pres...

Page 7: ...ing speed of the system is proportional to the numerical value of the adjustable orifice Adjustable ori fice settings are typically equal for both orifices However a few applications may require unequ...

Page 8: ...exhaust fitting For Positioner s bleeding to a pres sure system Slowly decrease the setting of the deadband decreasing numbers until both cylinder gauges are equal and read 90 to 95 of power gas pres...

Page 9: ...ainst one an other to adjust the length of the stud When properly adjusted tighten the bias lock nut s 2 In order to decrease the bias set ting decrease tension on the range spring by either lowering...

Page 10: ...the HPP 5 starts valve movement until the end of the valve stroke and full pressure differential across the cylinder output gauges 1 After setting the bias for the start of the valve travel continue...

Page 11: ...til the desired range provides full or zero output pressure 4 If the desired range is not achieved after making the above adjust ments readjust the bias per the previous instructions to allow proper r...

Page 12: ...i tioner 2 Remove the range spring item 4 at both ends and those items connecting it to the rod item 23 and the posi 3 Remove the positioner from the bracket item 18 The tubing and fittings on each si...

Page 13: ...tered before tightening the spring cartridge 3 For open on increasing positioner Remove the washer and jam nut from the adjusting screw in the bias spring Stroke Close on Increasing Open on Increasin...

Page 14: ...ow immediate response the positioner may have too much dead band Reduce the deadband by turning the drum in the direction of decreasing numbers If the pres sures do not respond in the correct directio...

Page 15: ...send one cylinder output gauge to full power gas Refer to Procedure 7 note pages 9 Adjustment Procedure 6 __________ Check response of HPP 4 positioner Varying input signal 1 4 psig should produce cy...

Page 16: ...1 SHCS 98 3144 15 Beam Block 25 1086 16 Outside piston 25 1018 17 3 16 x 1 2 Roll Pin SS 98 3089 18 1 4 20 x 2 1 2 HHCS 98 3180 19 Gauge Manifold 35 1013 20 O Ring 012 95 2615 21 1 4 28 Jam Nut 98 32...

Page 17: ...HPP 5 Positioner Parts List HPP 5 17 September 1999...

Page 18: ...HPP 5 Positioner Appendix HPP 5 18 September 1999...

Page 19: ...HPP 5 19 September 1999 HPP 5 Positioner Appendix...

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