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HPP-5 

10 

September 1999  

Spring  

Range 

Green (20-2592) 

1-6 

Silver (25-1038) 

2-11 

Blue (25-1036) 

4-20 

Red (25-1037) 

8-30 

Table 1

: Adjustable Bias Springs 

HPP-5 Positioner  

Range Adjustment 

 

Range Adjustment 

Note: 

There will be some interaction between 

range and bias adjustments. It may therefore 
be necessary to readjust the bias and re-check 
the range after completing the following steps. 

 
The range, or the amount of travel be-
tween the lower and upper limits of the 
input signal, is set with the 

range 

spring

.  

This range will typically be 12 

psi for a 3-15 psi system or 24 psi for a 
6-30 psi system. The limits of the range 
can be defined as the initial point at 

which the instrument signal 
to the 

HPP-5

 starts valve 

movement until the end of 
the valve stroke and full 
pressure differential across 
the cylinder output gauges. 
 

1.

After setting the bias for 

the start of the valve travel, 
continue increasing the in-
strument signal until the 

valve strokes is completed AND the 
cylinder output gauges show full 

power gas pressure differential.  
 

2.

Be sure not to overshoot at this 
point as any signal level above this 
upper limit will show the same read-
ing on the cylinder gauges. This 
point is the highest end of the range 
and the value may not necessarily 
be equal to the desired upper range 
value.

 

Note: For intermediate ranges, use the next 
 size range spring.    

Stroke (Part Number)  

12 

01-6288  01-6287  01-6287  01-6801 

12 

25-1151  25-1152  25-1153  25-1154 

18 

25-1599  25-1600  25-1601  25-1602 

24 

25-1218  25-1219  25-1220  25-1221 

Spring Range  

(psi) 

Table 2

: Range Spring Configurations  

Summary of Contents for HPP-5

Page 1: ...of Construction 4 Accessories 4 Principals of Operation 5 Close on increasing 5 Open on increasing 6 Adjustment Procedure 7 Deadband Setting 8 Bias Adjustment 9 Range Adjustment 10 Section Page Chang...

Page 2: ...that utilize a double acting pneumatic piston ac tuator The HPP 5 design positioner represents Becker s commitment to continuos development of new products and updating of existing products to maximiz...

Page 3: ...he HPP 5 is not preferred for this application It may be successfully used with small diameter 4 and smaller ball valves for this appli cation but its limited orifice capacity makes it too slow for co...

Page 4: ...N P T Action Direct and Reverse Acting Field reversible Performance Resolution 0 4 Hysteresis 6 Flow Capacity CV 1 5 Steady State Consumption Near Zero Power Gas Require ment Use clean dry filtered 10...

Page 5: ...trol valve is stationary An increase in the input signal pressure results in the opening of the lower balanced valve due to an imbal ance in the beam forces This decreases the pressure in the cylinder...

Page 6: ...An increase in the input signal pressure re sults in the the opening of the upper balance valve due to an imbalance in the beam forces This decreases the pressure in the cylinder bottom while the pres...

Page 7: ...ing speed of the system is proportional to the numerical value of the adjustable orifice Adjustable ori fice settings are typically equal for both orifices However a few applications may require unequ...

Page 8: ...exhaust fitting For Positioner s bleeding to a pres sure system Slowly decrease the setting of the deadband decreasing numbers until both cylinder gauges are equal and read 90 to 95 of power gas pres...

Page 9: ...ainst one an other to adjust the length of the stud When properly adjusted tighten the bias lock nut s 2 In order to decrease the bias set ting decrease tension on the range spring by either lowering...

Page 10: ...the HPP 5 starts valve movement until the end of the valve stroke and full pressure differential across the cylinder output gauges 1 After setting the bias for the start of the valve travel continue...

Page 11: ...til the desired range provides full or zero output pressure 4 If the desired range is not achieved after making the above adjust ments readjust the bias per the previous instructions to allow proper r...

Page 12: ...i tioner 2 Remove the range spring item 4 at both ends and those items connecting it to the rod item 23 and the posi 3 Remove the positioner from the bracket item 18 The tubing and fittings on each si...

Page 13: ...tered before tightening the spring cartridge 3 For open on increasing positioner Remove the washer and jam nut from the adjusting screw in the bias spring Stroke Close on Increasing Open on Increasin...

Page 14: ...ow immediate response the positioner may have too much dead band Reduce the deadband by turning the drum in the direction of decreasing numbers If the pres sures do not respond in the correct directio...

Page 15: ...send one cylinder output gauge to full power gas Refer to Procedure 7 note pages 9 Adjustment Procedure 6 __________ Check response of HPP 4 positioner Varying input signal 1 4 psig should produce cy...

Page 16: ...1 SHCS 98 3144 15 Beam Block 25 1086 16 Outside piston 25 1018 17 3 16 x 1 2 Roll Pin SS 98 3089 18 1 4 20 x 2 1 2 HHCS 98 3180 19 Gauge Manifold 35 1013 20 O Ring 012 95 2615 21 1 4 28 Jam Nut 98 32...

Page 17: ...HPP 5 Positioner Parts List HPP 5 17 September 1999...

Page 18: ...HPP 5 Positioner Appendix HPP 5 18 September 1999...

Page 19: ...HPP 5 19 September 1999 HPP 5 Positioner Appendix...

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