Beck 22-309 Instruction Manual Download Page 21

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80-4280-10, Rev. 4

MODEL 22-309 DIGITAL CONTROL MODULE (P/N 12-8224-41)

MODEL 22-409 DIGITAL CONTROL MODULE (P/N 12-8224-51)

FWD

STA

REV

PWR

SERIAL

PORT

J20

TP3

RIBBON

CABLE

CONNECTOR

TP2

TP1

TP4

J3A

J3B

TB1

TB2

TB3

TB4

TB5

12-8224-41

POSITION
TORQUE
STALL

TEMP °F
FB OPEN
UVOLT

ACKNOWLEDGE

DEMAND

CALIBRATE

SET POS

100%

SET POS

SET DEM

100%

SET DEM

TP1

FUSES

8 AMP

12-8224-51

J3A

J3B

TP4

FWD

STAT

REV

PWR

TP3

RIBBON

CABLE

CONNECTOR

TP2

SERIAL

PORT

WIRING

CONNECTOR

TP4

POSITION
TORQUE
STALL

TEMP °F
FB OPEN
UVOLT

ACKNOWLEDGE

DEMAND

CALIBRATE

SET POS

100%

SET POS

SET DEM

100%

SET DEM

J20

Wiring

Connector

Mounting

Screws

(4 places)

Locating Pin Hole

(2 places)

Locating Pin

Hole

(2 places)

Overview

LEDs

Status

Indication

LEDs

Local

Pushbutton

Interface

Local

Pushbutton

Interface

DCM

Fuses

F1, F2

DCM

Fuses

F1, F2, F3

Wiring Connectors

Handle

Mounting

Screws

(6 places)

Summary of Contents for 22-309

Page 1: ...4 INSTRUCTION MANUAL E L E C T R I C A C T U A T O R S F O R I N D U S T R I A L P R O C E S S C O N T R O L 22 309 22 409 MODELS R This manual supports Model 22 309 22 409 actuators equipped with th...

Page 2: ...This manual contains the information needed to install operate and maintain Beck Model Group 22 actuators manufactured by Harold Beck Sons Inc of Newtown Pennsylvania The Group 22 actuators are powerf...

Page 3: ...Precautionary Information 10 General Operation Information 11 Installation 12 Mechanical 12 Electrical 15 Wiring 16 Start up 19 Electronics 20 Configuration Calibration 24 Maintenance 38 Troubleshoot...

Page 4: ...aled bearings and require no maintenance for the life of the motor Motor overtemperature sensing is not provided by the actuator actuator Motor overtemperature sensing is not needed because Beck motor...

Page 5: ...on from the actuator crank arm to the load Through the use of a standardized selection the linkage can be ordered even if the exact length is not determined until the actuator and driven device are in...

Page 6: ...Operating Conditions 40 to 85 Celsius 40 to 185 Fahrenheit Communication Interface HART Protocol Local Pushbutton LED panel RS 232 Serial Commands Demand Input Signal Range 4 20 milliamps ISA Type 4 C...

Page 7: ...e throw rated for 1 Amp 250 Volts AC Customer Wiring Terminals accommodate up to 12 AWG 3 31 mm2 Handswitch Permits local electrical operation independent of Demand input signal Handwheel Provides man...

Page 8: ...ER EXTERNAL TRANSFORMER ENCLOSURE DATA PLATE 3 7 8 98 4 5 16 110 HANDSWITCH HART COMMUNICATION PORT IF APPLICABLE COVER POSITION SENSING DEVICES COVER ELECTRONIC COMPARTMENT COVER TERMINAL BLOCKS EXTE...

Page 9: ...0329 70 10 10 32 3 4 17 432 1 1 2 39 27 7 16 697 1 25 5 3 8 137 16 1 16 408 3 5 16 84 5 5 8 144 21 18 7 8 480 1 1 2 12 UNF THREAD x 2 5 8 67 DEEP 1 25 THRU 4 PLACES CRANK ARM SCREWS 4 CRANK ARM SCREWS...

Page 10: ...egarding proper mechanical installation see the instructions beginning on page 12 for details Refer to the outline dimension drawings for physical dimensions and required clearances INSTALLATION ELECT...

Page 11: ...ng external relays solid state to interface with the overrides Analog signal operation may be overridden by using relay logic input signals on the control override input terminals CW 19 CCW 20 and STO...

Page 12: ...tor s components The mounting plate should be at least as thick as the diameter of the mounting bolts Mounting bolts should be 7 8 9 The bolts should be hex head steel zinc plated HHSZP Grade 5 or bet...

Page 13: ...s not included and must be cut to length and threaded in the field see Table 1 this page for instructions to calculate pipe length To simplify installation of the pipe link the kit accepts NPT right h...

Page 14: ...1 Lubricate the rod end bearings Carefully move the drive s output shaft to the full forward maximum input signal position Check that no binding occurs between the linkage crank arm driven shaft lever...

Page 15: ...Three 1 N P T conduit connections are provided for power and signal wiring to the actuator One conduit is provided for signal wiring connections and the other conduits are provided for power and auxi...

Page 16: ...ntact is open and when the Handswitch is in the AUTO position the contact is closed The contact is rated for 1 Amp at 250 VAC CAUTION Always close covers immediately after installation or service to p...

Page 17: ...2 23 24 14 18 17 21 16 20 15 19 Auxiliary Switch 2 Auxiliary Switch 1 Power Handswitch Auto Indication Power Ground Signal Ground System Alarm Feedback Signal Demand Signal Control Override Inputs CPS...

Page 18: ...EQUIRED ORG ORG OUTPUT SHAFT POSITION 2 WIRE CONNECTION REQUIRED AS SHOWN FEEDBACK DCM FUSES F1 F2 F3 8a 250v USE FUSE KIT P N 12 8061 53 HANDSWITCH CW RED J3 6 BRN J3 1 ORG YEL RED J3 4 J3 2 J3 3 J5...

Page 19: ...position Make certain no movement of the output shaft and linkage can cause personal injury Confirm the actuator is receiving the appropriate operating voltage as shown on the nameplate Check the DCM...

Page 20: ...2 has three configuration interfaces a local pushbutton interface a HART interface and a serial port interface PUSHBUTTONS The local pushbutton interface is integral to the DCM 2 assembly It requires...

Page 21: ...SET DEM 0 TP1 FUSES 8 AMP 12 8224 51 J4 J3A J3B TP4 J5 FWD STAT REV PWR F1 F2 F3 TP3 RIBBON CABLE CONNECTOR TP2 SERIAL PORT WIRING CONNECTOR TP4 R POSITION TORQUE STALL TEMP F FB OPEN UVOLT ACKNOWLED...

Page 22: ...minate all at once Refer to the troubleshooting section of this manual for corrective actions that will eliminate system alarms status indication LEDs from being lit and the STAT LED from being lit DE...

Page 23: ...ermine the actuator s output shaft position for control and to generate an analog 4 20 milliamp position feedback signal for external use LOCAL PUSHBUTTON INTERFACE The five pushbuttons located on the...

Page 24: ...lick as the contacts open and close CAUTION Do not attach the meter or attempt to adjust the switch cams until the actuator is disconnected from the line voltage and auxiliary switches are disconnecte...

Page 25: ...the control end cover and the terminal block cover 1 2 wrench 2 Move the output shaft to the desired switch trip position 3 Turn the Handswitch to the STOP position 4 Disconnect power from the actuato...

Page 26: ...mA Demand signal will result in a 4 20 mA feedback This procedure is more involved because it requires changing the CPS rotation setting in the DCM and also making some mechanical calibration adjustme...

Page 27: ...you will also need to change the CPS rotation setting in the DCM configuration from CW to CCW This change can only be made using a serial command via the DCM serial port Use serial command cpsrotation...

Page 28: ...an be performed to reduce actuator travel Full stroke rotation of 60 degrees or less is not recommended Beck sales engineers are available for application advice or Link Assist analysis POSITION CALIB...

Page 29: ...to execute the change SERIAL command method Command travel Arguments Enter the full stroke rotation in degrees e g travel 90 for 90 degree rotation Note for HART Serial The 0 position will remain the...

Page 30: ...ons Linear select if the actual position should match the applied Demand Square Root select if the actual position should match the square root of the applied Demand Special Curve select if a user def...

Page 31: ...case the Y coordinate of any point is equal to the X coordinate squared e g for node 4 the X value is 50 or 0 5 The resultant Y value is 0 5 x 0 5 0 25 or 25 This example uses 5 segments to approximat...

Page 32: ...tup Command LOS Mode Selections Stay select if the actuator should hold output shaft position when a loss of signal occurs Go to pos select if the output shaft should go to a specific position when a...

Page 33: ...A stall condition occurs when the actuator is attempting but is unable to move to a desired position for a defined period of time due to a mechanical impediment or excessive load The DCM 2 senses tha...

Page 34: ...If desired the milliamp position feedback values for 0 and 100 positions can be configured different than the respective standard factory calibration of 4 mA and 20 mA The 0 position can be configure...

Page 35: ...Factory calibration assigns 4 mA as the 0 and 20 mA as the 100 Demand signal response unless otherwise specified It is not necessary to calibrate the Demand input when the actuator is installed Sever...

Page 36: ...Torque Setup Command Trq Thrust Selections Enabled Select to enable torque sensing Disabled Select to disable torque sensing Command Trq Null Enter the torque null value that is affixed to the actuat...

Page 37: ...URE SENSING DCM 2s are equipped with an internal temperature sensing circuit The real time temperature and the historical temperature extremes low and high are available Temperature units can be selec...

Page 38: ...ally GASKETS During routine service inspect removed cover gaskets for wear or damage In order to protect internal components worn or damaged gaskets and O rings should be replaced To remove scrape all...

Page 39: ...uild X X 12 8061 69 Service Screw Set X X 12 8061 10 Fuse Kit 8A DCM 4A Input 240 Vac 1 phase X N A 12 8061 50 Optional Transformer fuse 9A 208 Vac 3 req d X X 11 1372 10 Optional Transformer fuse 8A...

Page 40: ...2 409 has three fuses which are located in fuse holders on the DCM 2 chassis assembly Note that the DCM 2 circuit boards are not powered through the fuses and therefore the Control Board will remain a...

Page 41: ...Null 0 torq0K 0 Torque Constant 5E Trq Const 550 torqconst 550 CPS Volts at 0 Degrees 5B CPS Zero 1 300 cpsvat0deg 1 000 CPS Volts per 100 Degrees 5B CPS Span 2 400 cpsvper100deg 4 000 Travel 5A Trave...

Page 42: ...T handheld communicator or a HART capable control system Refer to the HART appendix for additional information on handheld communicator connection and DD menu structure If replacing an older DCM L Loc...

Page 43: ...r using the Handwheel or hand crank until both the FWD and REV LEDs are out When both LEDs are out the actuator Demand and position are balanced and the Handswitch can be returned to AUTO Check actuat...

Page 44: ...n sensing assembly inside 3 Disconnect the control end assembly electrical circuits by unplugging the three multi pin connectors from the actuator Two connectors lead from the switch subassembly and t...

Page 45: ...nug the screws Check the clamps for proper shoulder clearance and tighten the screws to 12 lb in 1 3 N m torque 8 Plug the pin connectors into their respective sockets 9 Tighten the outer 2 setscrews...

Page 46: ...or serial connection see respective appendices in this manual Reference Menu 8 Diagnostics menu for troubleshooting with HART and for serial port troubleshooting use the diagnostic commands featured i...

Page 47: ...DCM 2 malfunction a Using the HART communicator check the Position Sensor Setup menu to verify the Present CPS voltage falls within the configured CPS Zero and Span typical range 1 5 volts OR measure...

Page 48: ...seconds for 22 309 and 15 seconds for 22 409 12 FWD or REV LED is illuminated actuator is not moving and there are no other status alarms a Handswitch is in the STOP position b CW or CCW limit switch...

Page 49: ...tion feedback circuit on the DCM 2 is damaged a Replace the DCM 2 18 Power LED is pulsing bright to dim a This is a normal condition indicating the processor is functioning a No action required 19 Out...

Page 50: ...e communicator and wait for communications to be established Once communicating the Online display will appear in the communicator window If applicable select the HART application option to access the...

Page 51: ...ONNECTION POINTS HANDHELD COMMUNICATORS MODEL 375 MODEL 475 A 250 ohm load resistor may be required for proper HART communication when the DCM 2 has been modified for 1 5 VDC Demand signal operation H...

Page 52: ...lock 1 RTC Day 8 2 RTC Month 1 3 RTC Year 2006 4 Hour 24 8 5 Minute 5 4A Review 3 3B Device Information 1 Tag BECK2006 2 Descriptor 3 Message 4 Model 22 309 5 Drive S N 6 Instld 23 05 2006 7 Setup 23...

Page 53: ...l number of the actuator in which the DCM 2 is installed This field may be edited Note that changing this field may cause the Use Default Setup command to not function 5 Drive S N The Serial number as...

Page 54: ...e at the lowest operating point of travel For CW actuator configuration this voltage should be 1 3 V and for CCW configuration 3 7 V The DCM 2 will automatically adjust when the direction of travel is...

Page 55: ...s normal actuator operation after a stall condition has caused the motor to shut down Note that stall conditions can also be reset by simply reversing the input Demand signal or cycling the actuator A...

Page 56: ...signal is enabled but cannot follow the proper current 8 Switch Block The DCM 2 cannot power the motor due to an electro mechanical switch Check the Handswitch and over travel limit switches MENU 5D S...

Page 57: ...he month numeric value 2 RTC Month Month numeric value 3 RTC Year Year 4 digits 4 Hour 24 Hour of the day 24 hour format 5 Minute Minute of the hour 0 through 59 MENU 3G Calibration Trim The Calibrati...

Page 58: ...ng failure This is triggered when the Position signal is outside the minimum and maximum voltage limits Position out of accurate measurement range This is a Beck specific message The DCM 2 indicates t...

Page 59: ...n the output rating This Beck specific message defines an output shaft torque overload problem Motor power has been removed due to excessive output torque This Beck specific message indicates the DCM...

Page 60: ...pushbutton is being pressed Loop Current Detected while under HART FF Control A Beck specific alarm message that alerts the user that analog current is present on the Demand terminals but the DCM 2 i...

Page 61: ...r power has been removed and reapplied This message is presented if the DCM 2 has gone through a power up reset sequence since the last communication with the master This message is only displayed onc...

Page 62: ...instructions will assist in setup and assume use of the Beck Serial cable see following page Note that some variation to these instructions may be necessary depending on the version of HyperTerminal b...

Page 63: ...parameter change Typically they apply to the actuator calibration This type of command requires an argument but unlike dual purpose commands they return an error message when entered without an argume...

Page 64: ...ltage range n desired length of travel in degrees This value cannot exceed the maximum output shaft rotation of the actuator General Configuration Commands Command Description Argument n and Informati...

Page 65: ...maximum travel n 1 executes command drvdir n Sets displays the actuator output shaft rotation direction resulting from an increasing Demand signal n 0 CW rotation n 1 CCW rotation drvtiming n Sets dis...

Page 66: ...load the output shaft with an exact load preferably 100 Execute torq100pct to let the DCM 2 know what the torque sensing should be reading n exact output shaft torque as a percent of rated load of the...

Page 67: ...T n 8 ACKNOWLEDGE n 100 FWD n 101 REV n 102 STAT n All reset n Performs the same reset sequence as when power is removed and reapplied n 1 must equal 1 for command to execute signals Displays the pres...

Page 68: ...ent at a time Demlos must be used twice to set both the threshold and action n Demand signal in mA below which LOS occurs e g the typical value for a 4 20 mA system is 3 20 OR n sip gtp or pat The pat...

Page 69: ...output shaft position n desired Feedback signal in mA at 0 output shaft position Minimum value is 3 00 mA and the maximum must be at least 4 00 mA less than the Feedback signal value for the 100 outpu...

Page 70: ...Link Assist 13 Mechanical 12 14 Wiring 16 18 Introduction 2 Limit Switches Over travel 24 Setting Switches 24 Linkage Kits 13 Loss of Demand Signal LOS 32 Maintenance 38 45 Component Replacement 38 Co...

Page 71: ...and service for three years from the date on which the equipment is shipped Improper installation misuse improper maintenance and normal wear and tear are not covered The Buyer must notify Beck of an...

Page 72: ...4 20 11 TERRY DRIVE NEWTOWN PENNSYLVANIA 18940 USA PHONE 215 968 4600 FAX 215 860 6383 E MAIL sales haroldbeck com www haroldbeck com HAROLD BECK SONS INC R R Made in USA...

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