BeaconMedaes Manfiold Operation And Maintenance Instructions Download

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Operation and Maintenance Instructions

Manifold Control Systems

Manual Manfiold

Part number 2006230

Revision 03

May 24, 2019

Summary of Contents for Manfiold

Page 1: ...Operation and Maintenance Instructions Manifold Control Systems Manual Manfiold Part number 2006230 Revision 03 May 24 2019...

Page 2: ...Telephone 44 0 1246 474242 Email gbn info beaconmedaes com Website Contacts www beaconmedaes com BeaconMed s reserves the right to make changes and improvements to update products sold previously with...

Page 3: ...Relief Valve Inspection 10 Cylinder Connection 6 Component Replace ment Procedures 11 Line Non return Valve Replacement 12 Test Sampling Point Valve Replace ment 13 2nd Stage Regulator Replacement 14...

Page 4: ...ance must be fully trained in specialist work of this nature Oil grease and jointing compounds must not be used Do not attempt to prove the pressure relief valve under any circumstances by altering th...

Page 5: ...ank valves 15 Single Line contact Module Not shown 16 Double Line contact Module Not shown 17 Manifold Headers C W NRVs 18 Tailpipes Notes Item 11 is recommended for indoor installations Item 15 16 ar...

Page 6: ...ption Part Number Exhaust Pipe Connection Kit 2006233 Termination Box For Remote Alarm 2006219 4 Bar Pressure Switch with Line Contact Monitor 1829936 4 bar Pressure Switch without Line Contact Monito...

Page 7: ...linder headers and tail pipes See table 4 for list of standard manifold assemblies Note tailpipes are supplied separate and may vary depending on required national standards enquire for details Additi...

Page 8: ...and N2O O2 mix Entonox CAUTION Supplied fixings are for use with solid masonry type walls only Typical panel weight is 15kg selected fasteners are suitable for supporting the typical 15 kg weight of...

Page 9: ...stall the first pipe support to the supplied 22mm OD stub pipe Item 10 figure 1 The next support fixture should typically be installed within 2m of the first 2 1 9 The 28mm exhaust line Optional suppl...

Page 10: ...h the kit CAUTION Supplied fixings are for use with solid masonry type walls only Typical cylinder header Including bracket is 1 5kg per side 2 3 3 For additional cylinder headers remove the 3 8 BSP b...

Page 11: ...11 Manual Manifold 2006230 03 Note For additional cylinders beyond 6 continue to add the above for either single or double racks...

Page 12: ...inders on medical gas manifolds or medical equipment 2 4 3 Install the cylinder chains to the header brackets using the D link where shown on figure 6 Loop the chain around the cylinder to secure in p...

Page 13: ...overall system is operable and set to the correct distribution pipeline pressure Suitably qualified competent personnel who are familiar with this manual must only undertake commissioning of the pane...

Page 14: ...ves on the empty bank The empty cylinders must then be replaced See section 4 5 for cylinder handling and section 4 6 for cylinder operation 4 2 4 These steps must be repeated for continuous supply 4...

Page 15: ...nts and when most explosions will occur due to adiabatic compression of any oil or grease that may be present 4 6 1 The cylinder valve should be FULLY opened slowly anticlockwise using the appropriate...

Page 16: ...haust connections are flat face unions complete with o ring seals for ease of removal Figure 9 Relief Valve Maintenance Image shown with optional exhaust 5 3 5 Check the line pressure regulator set po...

Page 17: ...eplace tailpipes pressure safety valve pressure regulator high pressure isolation valve isolation valves contact gauges non return valve etc as and when required see section 6 0 CAUTION For emergency...

Page 18: ...part numbers Table 6 2nd Stage Regulator Part Numbers Regulator Nominal Pressure Part Number 4 Bar 2005689 7 Bar 2005690 6 4 1 Complete steps in section 6 1 before carrying out any component replacem...

Page 19: ...ct the 1 connection the 5 8 header connection and the bracket M6 flange nuts as shown in figure 14 and gently remove the unit by sliding it towards you Take care not to damage the seals 6 5 4 Remove t...

Page 20: ...raining the pipe work as shown in figure 16 Pipe line clamps may need to be unfastened to achieve this Figure 15 2nd Stage Relief Valve Replacement 2 x 1 flat face connections O ring P N 2000152 2nd S...

Page 21: ...le 10 for part numbers Table 10 Line Pressure Gauge Part Numbers Nominal Line Pressure Part Number 4 Bar 2005765 7 Bar 2005766 CAUTION Ensure the new gauge has the same scale as the one being replaced...

Page 22: ...ndustrial regulators are recommended to be replaced every 5 years Although the medical standards do not specifically identify the need to replace the regulators within this time scale it is considered...

Page 23: ...CSA 2 4 4 8 10 2000179 O Ring 17 1 I D x 1 6 CSA 2 4 4 8 11 2000152 O Ring 22 1 I D x 1 6 CSA 2 4 4 8 12 2004808 1 4 Bonded Seal 2 4 4 8 13 1824977 3 8 Bonded Seal 2 4 4 8 14 1825637 1 2 Bonded Seal...

Page 24: ...Copco Ltd trading as Atlas Copco Medical Unit 18 Nuffield Way Abingdon Oxfordshire UK OX14 1RL Tel 44 0 1246 474242 www beaconmedaes com 0088 Atlas Copco Airpower n v Boomsesteenweg 957 2610 Wilrijk B...