BeaconMedaes Manfiold Operation And Maintenance Instructions Download Page 7

7

Manual Manifold

2006230.03

1.4  2nd Stage Pressure Regulator

For safe operation with regard to performance, 

mechanical strength and contamination the unit fully 

conforms to BS EN ISO 10524-2, the second stage 

pressure regulator is a manually set diaphragm type 

and is used to set the system pressure to suit typical 

nominal values for 4 & 7 bar pipeline systems.

1.5  Line Pressure Relief Valve

The line pressure relief valves are preset to the 

values shown in table 3 for the different distribution 

pressures.

Table 3: Relief Valve Set Points

Relief Valve Set Point

Nominal Distribution 

Pressure

530 kPa (5.3 bar)

400 kPa (4 bar)

900 kPa (9.0 bar)

700 kPa (7 bar)

The line pressure relief valve is installed between 

the pressure regulator and the isolation valve (just 

before the integrated non-return valve, see 

figure 

1)

, thus protecting the delivery system from over 

pressurisation by discharging to atmosphere in the 

event of regulator failure.

Note - Use of optional exhaust connection (figure 1, 

item 12) is recommended for indoor installations for 

piping away to a safe location.

Table 4: Manifold Headers

1.6  Header Extension For 

Cylinders connection

The control panel is compatible with standard 

BeaconMedæs cylinder headers and tail pipes.  See

 

table 4

 for list of standard manifold assemblies. 

Note tailpipes are supplied separate and may 

vary depending on required national standards, 

enquire for details.

Additional cylinder capacity can be added by using 

the standard BeaconMedæs secondary header 

extensions kits referenced in table 4.

1.7  Halogen Free Components

The control panel contains NO HALOGENATED 

polymers located in the gas stream that may 

experience pressurised oxygen in excess of 3000 

kPa (30 Bar) in normal operation or single fault 

condition, as recommended for safe practise of 

the medical gas pipeline system.

Gas Type

2x1

2x2

2x3

2x4

2x5

2x6

Oxygen

8102371280 

8102371281

8102371282 

8102371283

8102371284

8102371285

Nitrous 

Oxide

8102371286

8102371287

8102371288

8102371289

8102371290

8102371291

Entonox

O2/N2O

8102371292

8102371293

8102371294

8102371295

8102371296

8102371297

Medical Air

8102371298

8102371299

8102371300

8102371301

8102371302

8102371303

Nitrogen

8102371304

8102371305

8102371306

8102371307

8102371308

8102371309

Carbon 

Dioxide

8102371310

8102371311

8102371312

8102371313

8102371314

8102371315

Customised arrangements

 

For a custom arrangement where independent 

assemblies are required, accessories like the 

loop connection, corner connection and free 

standing  configuration  are  available,  more 

information could be found on the latest 

Manifold Header System installation manual.

Summary of Contents for Manfiold

Page 1: ...Operation and Maintenance Instructions Manifold Control Systems Manual Manfiold Part number 2006230 Revision 03 May 24 2019...

Page 2: ...Telephone 44 0 1246 474242 Email gbn info beaconmedaes com Website Contacts www beaconmedaes com BeaconMed s reserves the right to make changes and improvements to update products sold previously with...

Page 3: ...Relief Valve Inspection 10 Cylinder Connection 6 Component Replace ment Procedures 11 Line Non return Valve Replacement 12 Test Sampling Point Valve Replace ment 13 2nd Stage Regulator Replacement 14...

Page 4: ...ance must be fully trained in specialist work of this nature Oil grease and jointing compounds must not be used Do not attempt to prove the pressure relief valve under any circumstances by altering th...

Page 5: ...ank valves 15 Single Line contact Module Not shown 16 Double Line contact Module Not shown 17 Manifold Headers C W NRVs 18 Tailpipes Notes Item 11 is recommended for indoor installations Item 15 16 ar...

Page 6: ...ption Part Number Exhaust Pipe Connection Kit 2006233 Termination Box For Remote Alarm 2006219 4 Bar Pressure Switch with Line Contact Monitor 1829936 4 bar Pressure Switch without Line Contact Monito...

Page 7: ...linder headers and tail pipes See table 4 for list of standard manifold assemblies Note tailpipes are supplied separate and may vary depending on required national standards enquire for details Additi...

Page 8: ...and N2O O2 mix Entonox CAUTION Supplied fixings are for use with solid masonry type walls only Typical panel weight is 15kg selected fasteners are suitable for supporting the typical 15 kg weight of...

Page 9: ...stall the first pipe support to the supplied 22mm OD stub pipe Item 10 figure 1 The next support fixture should typically be installed within 2m of the first 2 1 9 The 28mm exhaust line Optional suppl...

Page 10: ...h the kit CAUTION Supplied fixings are for use with solid masonry type walls only Typical cylinder header Including bracket is 1 5kg per side 2 3 3 For additional cylinder headers remove the 3 8 BSP b...

Page 11: ...11 Manual Manifold 2006230 03 Note For additional cylinders beyond 6 continue to add the above for either single or double racks...

Page 12: ...inders on medical gas manifolds or medical equipment 2 4 3 Install the cylinder chains to the header brackets using the D link where shown on figure 6 Loop the chain around the cylinder to secure in p...

Page 13: ...overall system is operable and set to the correct distribution pipeline pressure Suitably qualified competent personnel who are familiar with this manual must only undertake commissioning of the pane...

Page 14: ...ves on the empty bank The empty cylinders must then be replaced See section 4 5 for cylinder handling and section 4 6 for cylinder operation 4 2 4 These steps must be repeated for continuous supply 4...

Page 15: ...nts and when most explosions will occur due to adiabatic compression of any oil or grease that may be present 4 6 1 The cylinder valve should be FULLY opened slowly anticlockwise using the appropriate...

Page 16: ...haust connections are flat face unions complete with o ring seals for ease of removal Figure 9 Relief Valve Maintenance Image shown with optional exhaust 5 3 5 Check the line pressure regulator set po...

Page 17: ...eplace tailpipes pressure safety valve pressure regulator high pressure isolation valve isolation valves contact gauges non return valve etc as and when required see section 6 0 CAUTION For emergency...

Page 18: ...part numbers Table 6 2nd Stage Regulator Part Numbers Regulator Nominal Pressure Part Number 4 Bar 2005689 7 Bar 2005690 6 4 1 Complete steps in section 6 1 before carrying out any component replacem...

Page 19: ...ct the 1 connection the 5 8 header connection and the bracket M6 flange nuts as shown in figure 14 and gently remove the unit by sliding it towards you Take care not to damage the seals 6 5 4 Remove t...

Page 20: ...raining the pipe work as shown in figure 16 Pipe line clamps may need to be unfastened to achieve this Figure 15 2nd Stage Relief Valve Replacement 2 x 1 flat face connections O ring P N 2000152 2nd S...

Page 21: ...le 10 for part numbers Table 10 Line Pressure Gauge Part Numbers Nominal Line Pressure Part Number 4 Bar 2005765 7 Bar 2005766 CAUTION Ensure the new gauge has the same scale as the one being replaced...

Page 22: ...ndustrial regulators are recommended to be replaced every 5 years Although the medical standards do not specifically identify the need to replace the regulators within this time scale it is considered...

Page 23: ...CSA 2 4 4 8 10 2000179 O Ring 17 1 I D x 1 6 CSA 2 4 4 8 11 2000152 O Ring 22 1 I D x 1 6 CSA 2 4 4 8 12 2004808 1 4 Bonded Seal 2 4 4 8 13 1824977 3 8 Bonded Seal 2 4 4 8 14 1825637 1 2 Bonded Seal...

Page 24: ...Copco Ltd trading as Atlas Copco Medical Unit 18 Nuffield Way Abingdon Oxfordshire UK OX14 1RL Tel 44 0 1246 474242 www beaconmedaes com 0088 Atlas Copco Airpower n v Boomsesteenweg 957 2610 Wilrijk B...

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