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21

Manual Manifold

2006230.03

Header non-return valve

Copper seal P/N: 2005692

Tailpipe to 

non-return valve 

connection

Figure 17 - Header Non-return Valve Replacement

6.8.1  Complete steps in 

section 6.1

 before carrying 

out any component replacement on the control panel.

6.8.2  Slowly turn the swivel nut of the tailpipe 

connection.  If you hear gas escaping do not fully 

unscrew the joint until the system is fully drained, 

see 

figure 17

.

6.8.3  Fully disconnect the tailpipe joints as shown 

in 

figure 17

.  Start to unscrew the non-return valve, if 

you hear gas escaping do not fully unscrew the joint 

until the system is fully drained.  Fully disconnect the 

non-return valve.

6.8.4  Inspect the existing seals and replace if 

required, 

see figure 17

 for seal part numbers.  Fit the 

new non-return valve.

6.8.5  Reconnect the tailpipe to the non-return valve.

6.8.6  Follow steps in 

section 6.11

 to bring the 

control panel back online.

Figure 18 - Line Pressure Gauge Replacement

Line Pressure Gauge 

(Sealing washer P/N: 

2005896)

6.9  Replace Line Pressure Gauge 

(see table 10 for part numbers)

Table 10: Line Pressure Gauge Part Numbers

Nominal Line Pressure

Part Number

4 Bar

2005765

7 Bar

2005766

 

CAUTION: Ensure the new gauge has the 

same scale as the one being replaced.

6.9.1  Complete steps in 

section 6.1

 before carrying 

out any component replacement on the control panel.

6.9.2  Start to unscrew the line pressure gauge, if 

you hear gas escaping do not fully remove until the 

system is fully drained

 (see figure 18)

.

6.9.3  Replace the old seals with those supplied 

with the new gauge.

6.9.4  Fit the new gauge as per the old unit.

6.9.5  Follow steps in 

section 6.11 

to bring the 

control panel back online.

6.10  Replace Cylinder Contents 

contact Gauge (See table 11 for 

part numbers)

Table 11: Cylinder Contents Gauge Part 

Numbers

Switch point

Part Number

14 Bar (100 Bar Scale)

2005772

25 Bar (250 Bar Scale)

2005961

Note - A 14 bar switch point is typically used on 

N2O and CO2.  A 25 bar switch point is typically 

used for O2, O2/N2O, Medical Air, Surgical Air and 

N2O.

 

CAUTION: Ensure the new gauge has the 

same scale and alarm contact as the one being 

replaced.

6.10.1  Complete steps in 

section 6.1

 before 

carrying out any component replacement on the 

manifold control panel.

6.10.2  Disconnect the contact alarm wire, see 

figure 20

.

Summary of Contents for Manfiold

Page 1: ...Operation and Maintenance Instructions Manifold Control Systems Manual Manfiold Part number 2006230 Revision 03 May 24 2019...

Page 2: ...Telephone 44 0 1246 474242 Email gbn info beaconmedaes com Website Contacts www beaconmedaes com BeaconMed s reserves the right to make changes and improvements to update products sold previously with...

Page 3: ...Relief Valve Inspection 10 Cylinder Connection 6 Component Replace ment Procedures 11 Line Non return Valve Replacement 12 Test Sampling Point Valve Replace ment 13 2nd Stage Regulator Replacement 14...

Page 4: ...ance must be fully trained in specialist work of this nature Oil grease and jointing compounds must not be used Do not attempt to prove the pressure relief valve under any circumstances by altering th...

Page 5: ...ank valves 15 Single Line contact Module Not shown 16 Double Line contact Module Not shown 17 Manifold Headers C W NRVs 18 Tailpipes Notes Item 11 is recommended for indoor installations Item 15 16 ar...

Page 6: ...ption Part Number Exhaust Pipe Connection Kit 2006233 Termination Box For Remote Alarm 2006219 4 Bar Pressure Switch with Line Contact Monitor 1829936 4 bar Pressure Switch without Line Contact Monito...

Page 7: ...linder headers and tail pipes See table 4 for list of standard manifold assemblies Note tailpipes are supplied separate and may vary depending on required national standards enquire for details Additi...

Page 8: ...and N2O O2 mix Entonox CAUTION Supplied fixings are for use with solid masonry type walls only Typical panel weight is 15kg selected fasteners are suitable for supporting the typical 15 kg weight of...

Page 9: ...stall the first pipe support to the supplied 22mm OD stub pipe Item 10 figure 1 The next support fixture should typically be installed within 2m of the first 2 1 9 The 28mm exhaust line Optional suppl...

Page 10: ...h the kit CAUTION Supplied fixings are for use with solid masonry type walls only Typical cylinder header Including bracket is 1 5kg per side 2 3 3 For additional cylinder headers remove the 3 8 BSP b...

Page 11: ...11 Manual Manifold 2006230 03 Note For additional cylinders beyond 6 continue to add the above for either single or double racks...

Page 12: ...inders on medical gas manifolds or medical equipment 2 4 3 Install the cylinder chains to the header brackets using the D link where shown on figure 6 Loop the chain around the cylinder to secure in p...

Page 13: ...overall system is operable and set to the correct distribution pipeline pressure Suitably qualified competent personnel who are familiar with this manual must only undertake commissioning of the pane...

Page 14: ...ves on the empty bank The empty cylinders must then be replaced See section 4 5 for cylinder handling and section 4 6 for cylinder operation 4 2 4 These steps must be repeated for continuous supply 4...

Page 15: ...nts and when most explosions will occur due to adiabatic compression of any oil or grease that may be present 4 6 1 The cylinder valve should be FULLY opened slowly anticlockwise using the appropriate...

Page 16: ...haust connections are flat face unions complete with o ring seals for ease of removal Figure 9 Relief Valve Maintenance Image shown with optional exhaust 5 3 5 Check the line pressure regulator set po...

Page 17: ...eplace tailpipes pressure safety valve pressure regulator high pressure isolation valve isolation valves contact gauges non return valve etc as and when required see section 6 0 CAUTION For emergency...

Page 18: ...part numbers Table 6 2nd Stage Regulator Part Numbers Regulator Nominal Pressure Part Number 4 Bar 2005689 7 Bar 2005690 6 4 1 Complete steps in section 6 1 before carrying out any component replacem...

Page 19: ...ct the 1 connection the 5 8 header connection and the bracket M6 flange nuts as shown in figure 14 and gently remove the unit by sliding it towards you Take care not to damage the seals 6 5 4 Remove t...

Page 20: ...raining the pipe work as shown in figure 16 Pipe line clamps may need to be unfastened to achieve this Figure 15 2nd Stage Relief Valve Replacement 2 x 1 flat face connections O ring P N 2000152 2nd S...

Page 21: ...le 10 for part numbers Table 10 Line Pressure Gauge Part Numbers Nominal Line Pressure Part Number 4 Bar 2005765 7 Bar 2005766 CAUTION Ensure the new gauge has the same scale as the one being replaced...

Page 22: ...ndustrial regulators are recommended to be replaced every 5 years Although the medical standards do not specifically identify the need to replace the regulators within this time scale it is considered...

Page 23: ...CSA 2 4 4 8 10 2000179 O Ring 17 1 I D x 1 6 CSA 2 4 4 8 11 2000152 O Ring 22 1 I D x 1 6 CSA 2 4 4 8 12 2004808 1 4 Bonded Seal 2 4 4 8 13 1824977 3 8 Bonded Seal 2 4 4 8 14 1825637 1 2 Bonded Seal...

Page 24: ...Copco Ltd trading as Atlas Copco Medical Unit 18 Nuffield Way Abingdon Oxfordshire UK OX14 1RL Tel 44 0 1246 474242 www beaconmedaes com 0088 Atlas Copco Airpower n v Boomsesteenweg 957 2610 Wilrijk B...

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