Baumuller B MaXX 4000 Series Instruction Handbook Manual Download Page 3

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Instruction handbook

b maXX

(BM4-F-)DIO/FIO-XX (Digital IO module)

Document No. 5.01046.06

Table of Contents

1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1

Information on this Instruction handbook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2

Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3

Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.4

Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.5

Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.6

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.7

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.8

Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.9

Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.10

Used terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.11

List of associated documentations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1

Contents of the Instruction Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.2

Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3

Use, compliant with intended purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4

Responsibility of the operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.5

Training of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.6

Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.7

Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.8

Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.9

Behavior in hazardous situations or at accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.10

Signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.1

Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.2

Operation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4 Design and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.1

Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.2

BM-F-DIO/FIO-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.2.1

Slots BM4-F-DIO/FIO-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.2.2

Type plate BM4-F-DIO/FIO-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . 25

4.2.3

Type code BM4-F-DIO/FIO-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . 26

4.2.4

Danger areas BM4-F-DIO/FIO-XX for standard controller . . . . . . . . . . . . . . . . . . . . 26

4.3

DIO/FIO-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.3.1

Position DIO/FIO-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.3.2

Type plate DIO/FIO-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.3.3

Type code DIO/FIO-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.4

Display and operation elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5 Transport and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.1

What to observe when transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.2

Transport inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.3

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.4

Disposal of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Summary of Contents for B MaXX 4000 Series

Page 1: ...Manual before starting any work Language English Translation Document No 5 01046 06 Part No 354844 Stand 11 Nov 2014 E 5 01046 06 b maXX BM4 F DIO XX BM4 F FIO XX Digital IO module BM4400 BM4400 ES BM4600 BM4600 ES BM4700 BM4700 ES ...

Page 2: ... comments so that we can take them into account and include them when transitioning from the preliminary information to the final information as reviewed by Baumüller The conditions stipulated in the following section under Obligatory are invalid in case of pre liminary information Obligatory This Instruction handbook are a part of the equipment machine This Instruction handbook must be available ...

Page 3: ...re fighting 15 2 8 Safety equipment 16 2 9 Behavior in hazardous situations or at accidents 16 2 10 Signs and labels 17 3 Technical Data 19 3 1 Electrical data 19 3 2 Operation conditions 20 4 Design and Operation 21 4 1 Function 22 4 2 BM F DIO FIO XX for standard controller 23 4 2 1 Slots BM4 F DIO FIO XX for standard controller 23 4 2 2 Type plate BM4 F DIO FIO XX for standard controller 25 4 2...

Page 4: ...issioning Operation 43 8 1 Safety notes 43 8 2 Procedure of the commissioning 44 8 2 1 Recognition of the Digital IO module 44 8 2 2 Testing of the Digital IO module 49 9 Maintenance 53 9 1 Safety notes 53 9 2 Environmental condition 53 9 3 Inspection intervals maintenance notes 54 9 4 Repairs 54 10 Troubleshooting and Fault correction 55 10 1 Behavior in case of malfunctions 55 10 2 Fault detecti...

Page 5: ... basic prerequisite for safe working is compliance with all the safety and handling in structions stated in the instruction handbook b maXX 4000 Additionally the valid accident prevention regulations and general safety regulations ap plicable to the scope of application the device must be complied with Read this Instruction handbook and the Instruction handbook b maXX 4000 particularly the safety ...

Page 6: ...ed in or der to prevent accidents personal injury and material damage Recommen dations DANGER this indicates a hazardous situation which if not avoided will result in death or se rious injury WARNING this indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION this indicates a hazardous situation which if not avoided could result in minor or moderate in...

Page 7: ...conductors grounding disconnectors overcurrent protection etc The person who carried out the mounting or installation is liable for any damage incurred when assembling or connecting the device 1 4 Copyright protection The instruction handbook must be treated confidentially It is to be used exclusively by personnel who work with the device The consignment of the instruction handbook to third person...

Page 8: ...b maXX 4000 5 12008 chapter Disposal 1 8 Guarantee provisions The guarantee provisions are stated in a separate document of the sales documents The devices described herein may only be operated in accordance with the stipulated methods procedures and conditions Anything else not presented here including the op eration of devices in mounted positions is not permitted and must be cleared with the pl...

Page 9: ...354842 372861 Incremental encoder emulation module BM4 F IEE XX or IEE XX 5 02020 354858 376728 SSI encoder emulation module BM4 F SIE XX or SIE XX 5 03056 377123 379049 Doc No Part No German Part No English DISC NT slave BM4 O DNT XX 5 03007 367670 CANopen slave BM4 O CAN 03 5 02014 368692 368693 CANopen slave programming handbook for controller 5 02065 368694 372860 CANopen over EtherCAT program...

Page 10: ...53 EtherCAT slave module BM4 O ECT 01 ECT 01 5 06003 394953 394954 Ethernet with EtherCAT master for b maXX drive PLC 5 07001 407996 407997 Ethernet with EtherCAT master for b maXX drive PLC application handbook 5 07002 407998 407999 Ethernet with EtherCAT for b maXX drive PLC 5 10018 433997 POWERLINK Controlled Node BM4 O PLK 01 PLK 01 ES 5 12072 444497 444498 POWERLINK Controlled Node BM4 O PLK ...

Page 11: ...h performing work on or with the device must have read and understood this Instruction Handbook and the Instruction Handbook of b maXX 4000 5 12008 before working with the device This also applies if the person involved with this kind of device or a similar one or has been trained by the manufacturer 2 2 Changes and modifications to the device In order to prevent hazards and to ensure optimum perf...

Page 12: ...n a hazard assessment any additional hazards that could arise from the special working conditions in the use area of the device These must then be implemented in the form of operating instructions for operation of the device m This Instruction handbooks must be kept accessible to personnel working with the de vice at all times in the immediate vicinity of the device m The specifications of the Ins...

Page 13: ...alified personnel m Qualified personnel n Electrical engineers authorized by Baumüller Nürnberg GmbH and qualified electri cians of the customer or a third party who have learned to install and maintain Baumüller drive systems and are authorized to ground and identify electrical power circuits and devices in accordance with the safety engineering standards of the com pany n Qualified personnel hav...

Page 14: ...n the electrical system to be performed by qualified personnel m Switch off the current when any kind of work is being performed on the electrical system and ensure safety before switching on again DANGER Risk of fatal injury from electrical current Stored electric charge Discharge time of the system discharge time of the device with the longest DC link discharge time connected to the DC link See ...

Page 15: ... during operation m Do not open any covering during operation m The amount of residual mechanical energy depends on the application Powered components still turn move for a certain length of time even after the power supply has been switched off Ensure that adequate safety measures are taken DANGER Risk of fatal injury from electrical current There is a risk of electric shock if an electrically co...

Page 16: ...e spond properly m Stop operation of the device immediately with an EMERGENCY Stop m Initiate first aid measures m Evacuate persons from the danger zone m Notify the responsible persons of the site m Alarm medical personnel and or the fire department m Keep access routes clear for rescue vehicles WARNING Risk of fatal injury due to non functional safety equipment Safety equipment provides for the ...

Page 17: ...time stickers and symbols on the device can become dirty or oth erwise unrecognizable Therefore m Maintain all safety warning and operating labels on the device in easily readable condition Electrical voltage Only qualified personnel may work in work areas that identified with this Unauthorized persons may not touch working materials marked correspondingly DANGER Risk of fatal injury from electric...

Page 18: ...Signs and labels Instruction handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 Baumüller Nürnberg GmbH 18 of 74 2 10 ...

Page 19: ...ll be considered DIO 01 DIO 11 1 FIO 01 FIO 11 1 Supply voltage 24 V 19 to 28 V 3 Current consumption 24 V max 2 0 A Current consumption internal max 50 mA Number of inputs 4 Evaluation of inputs edges 2 inputs can be used for writing on one parameter Number of IO linking groups input 4 Max input current 2 mA 5 mA Typical transit time delay input side 4 ms 10 µs Digital input voltage 0 LOW 0 to 5 ...

Page 20: ...d Transportation temperature range 25 C bis 70 C Transportation climate classification EN 60721 3 2 2 K 3 Storage temperature range 25 C bis 55 C Storage climate classification EN 60721 3 1 1 K 4 NOTICE Normally only non conductive pollution occurs Any conductive pollution if for a short term or permanently is forbidden and can cause the destruction of the device The customer is responsible for de...

Page 21: ... The BM4 F DIO FIO XX is designed as plug in module within the standard controller and can be replaced or upgraded The DIO FIO XX is mounted stationary in the ES controller Power unit Controller part standard controller Design cover standard controller only BM4XXX XXX XX1XX BM4XXX XXX XX2XX BM4XXX XXX XX3XX Standard controller BM4XXX XXX XX4XX BM4XXX XXX XX5XX ES controller Controller part ES cont...

Page 22: ...ler with plug in slots to enlarge the controller functionality with function and option modules e g encoder modules analog inputs outputs or field bus connections ES controller with not exchangeable function and option modules The Digital IO module is available as plug in module BM4 F FIO DIO XX for standard controller and as FIO DIO XX built in the ES controller NOTE The operation with ProDrive i...

Page 23: ...po sition is clearly identified by a character Up to 5 Digital IO modules can be plugged slots A B C D and E unless they are oc cupied by other plug in modules The slots A B C and E have identical functions The preferred slot D provides a special the fast touch probe evaluation Optional plug in modules function or option modules can be upgraded dependent on the existing controller type Plug back s...

Page 24: ...M4 O ETH 02 Ethernet CANopen master BM4 O ECT 01 EtherCAT slave for PLC BM4 O ECT 02 Ethernet EtherCAT master BM4 O ECT 03 Ethernet EtherCAT cluster A X o o o o o B X o o o X o C o o o V o D o X X X E X X o o F Controller unit G o o o o o o o X X X X X X X H X X X X X X X o o o o o o J P P o o o o K P P o o o o o o o L P P o o o o o o o M P P o o o o o o o Steckkarten_Rev20_e X o P V preferred slo...

Page 25: ...ode and the serial No are printed on the type plate Figure 3 Type plate BM4 F DIO FIO XX for standard controller NOTE EtherCAT option modules must not be plugged in slot J of a 3 rowed controller unit because the module can be damaged In case another BM4X X XXX plug in module is plugged in an unsuitable slot it will not operate We have made sure that neither the module nor the device are dam aged ...

Page 26: ... codes available BM4 F DIO XX Device family in which the plug in module can be built in BM4 F DIO XX Type of plug in module function module BM4 F DIO XX Name of plug in module Digital IO module BM4 F DIO XX Version plug in module No of inputs outputs 01 4 digital inputs and 4 digital outputs 11 4 digital inputs and 4 digital outputs Ground external not internal connected with PE BM4 F FIO XX Devic...

Page 27: ... in ES controller The DIO XX FIO is mounted stationary in the ES controller Figure 4 DIO FIO XX in ES controller The controller is ordered with the desired function option modules these are mounted stationary exception slot H and cannot be changed Only the option module in slot H can be changed added e g DIO 01 connector position D ...

Page 28: ... F ENC XX encoder 2 BM4 F AIO 01 analog I O BM4 F AIO 02 03 04 analog I O BM4 F DIO XX digital I O BM4 F FIO XX fast digital I O BM4 F IEE XX incremental encoder emulation BM4 F SIE XX SSI encoder emulation BM4 O ECT 01 EtherCAT slave for controller BM4 O PLK 01 POWERLINK Controlled Node for controller BM4 O VAR 01 VARAN slave for controller BM4 O SER XX Sercos slave for controller BM4 O PRO XX Pr...

Page 29: ...it b maXX BM4000 respectively the emulation of the LED in ProDrive displays all device errors including the errors generated concerning the Digital IO module NOTE Only 2 analog outputs can be parametrized or linked even more than one AIO module is available BM4XXX XXX XXXXX Ryy XXXXXX XXX XX Device generation BM4XXX XXX XXXXX Ryy XXXXXX XXX XX ES controller function module position A BM4XXX XXX XX...

Page 30: ...Display and operation elements Instruction handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 Baumüller Nürnberg GmbH 30 of 74 4 4 ...

Page 31: ...ck continuous shock class 2 M 1 as in EN 60721 3 2 5 2 Transport inspection Upon receiving the delivered goods immediately examine them for completeness and transport damage If there is outwardly visible transport damage proceed as follows m Do not accept the delivery or conditionally accept it with reservations m Note the extent of the damage on the transport documents or on the delivery note of ...

Page 32: ...e packaging of the device h Verify the delivery scope based on the delivery note File a claim with the responsible Baumüller representative if the delivery is incomplete 5 4 Disposal of the packaging The packaging consists of cardboard plastic metal parts corrugated cardboard and or wood h When disposing of the packaging comply with the national regulations NOTE Claim each individual deficiency as...

Page 33: ...ith standard controller 6 1 Preparation of mounting h Check the marking DIO FIO XX wether the right plug in module is available Figure 5 BM4 F DIO FIO XX for standard controller h Determine the suitable slot see ZSlots BM4 F DIO FIO XX for standard controller on page 23 NOTE The Digital IO module are mounted stationary in the BM4400 BM4600 BM4700 with ES controller and cannot be changed therefore ...

Page 34: ... Faulty mount ing can lead to life threatening situations or substantial material damage Therefore m Only allow mounting to be performed by employees of the manufacturer or by oth er qualified personnel DANGER Risk of fatal injury from electrical current There is an immediate risk of fatal injury if live electrical parts are contacted Therefore m Switch off the current when any kind of work is bei...

Page 35: ... the device sensible latches tightly into the end position 9 Turn the twist lock beyond and beneath by 90 into the vertical position locking posi tion 10Connect BM4 F DIO FIO XX with digital signals via connector 11Put the design cover on the device again Thus the mounting of the BM4 F DIO FIO XX is completed NOTICE Note electrostatic discharge The BM4 F DIO FIO XX contains ESD sensible parts Ther...

Page 36: ...Assembly Instruction handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 Baumüller Nürnberg GmbH 36 of 74 6 2 ...

Page 37: ...off the current when any kind of work is being performed on the electrical system and ensure safety before switching on again m Pay attention to the relevant safety instructions when handling electrical equip ment carrying high voltages m Do not touch electrically live parts before taking into account the discharge time of the capacitors WARNING Danger because of faulty installation and initial co...

Page 38: ...e Digital IO module the DIO FIO XX or BM4 F DIO FIO XX can be damaged de stroyed m Ensure that the electrical power connection parameters as specified in the techni cal data are adhered to and that the connections are made in accordance with the instructions m Avoid short circuit between input points and output points In the event of a short circuit between input points and output points the DIO F...

Page 39: ...lation Instruction handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 39 of 74 7 7 4 Connection diagrams Figure 8 Connection diagram Digital IO module Standard controller ES controller ...

Page 40: ...t No 5 01046 06 Baumüller Nürnberg GmbH 40 of 74 7 4 Pin assignment Pin No Assignment plug connector 10 pole 1 IN 1 2 IN 2 3 IN 3 4 IN 4 5 OUT 1 6 OUT 2 7 OUT 3 8 OUT 4 9 24 V 10 M 24 V NOTE limit the current to 2 5 A due to this also UL 508 C with a maximum current of 4 A will be considered ...

Page 41: ... bush button of the Digital IO module 4 Connect the connecting cable to this connector 5 Mount the plug again cable going downwards 6 Replace the cover again if necessary 7 Laying of the cable in the control cabinet refer to ZRequirements on the electrical connection on page 38 DANGER Risk of fatal injury from electrical current There is an immediate risk of fatal injury if live electrical parts a...

Page 42: ...tal IO module Instruction handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 Baumüller Nürnberg GmbH 42 of 74 7 6 7 6 Internal circuit diagram Digital IO module Figure 9 Internal circuit of Digital IO module ...

Page 43: ...ust be correctly cabled m The connection must be suitable to the electrical specification of the DIO FIO XX or BM4 F DIO FIO XX 3 The switching cabinet is properly closed and all safety devices are put into operation 4 The b maXX 4000 is ready for use 8 1 Safety notes Basics WARNING Risk of injury due to improper operation Improper operation can lead to severe personal injury or material damage Th...

Page 44: ...sages eventually existing in the b maXX 4000 These errors might have been caused by faulty assembly e g defective cable or some mistake s in installation e g supply voltage absent Only after having corrected the er rors the commissioning can be continued NOTICE Environmental conditions that do not meet the requirements Environmental conditions that are non compliant can lead to property damage The...

Page 45: ...Commissioning Operation Instruction handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 45 of 74 8 3 Open with ProDrive the window Diagnosis Figure 10 ProDrive navigation ...

Page 46: ... 11 ProDrive Service m If the Digital IO module has been correctly recognized the commissioning can be continued refer to Instruction Handbook b maXX 4000 5 12008 or Parameter Man ual b maXX 4000 5 03039 m If the Digital IO module has not been correctly recognized turn off the device check the mounting and the installation After removing all errors switch on the de vice again m If the Digital IO m...

Page 47: ...Figure 12 ProDrive navigation submenu IO digital inputs 8 The submenu contains Digital input link 1 4 e g choose Digital input link 2 The window Digital input link 2 is opened The inputs can be selected in the center of the window 9 Choose in drop down menu Selection input the input D 2 if the Digital IO module is used in position D Figure 13 Selection input D 2 ...

Page 48: ...ng whether the plug in module gets recognized properly now m If the Digital IO module is not recognized yet then it is defective or the controller controller slot In that case contact Baumüller Nürnberg GmbH for replacement m Once the Digital IO module has been recognized properly following with ZTesting of the Digital IO module from page 49 NOTICE Notice electrostatic discharge The Digital IO mod...

Page 49: ... inputs 1 ProDrive navigation IO digital inputs 2 Select in ProDrive Digital input link 2 Figure 15 Menu Digital input link 2 3 In this window select the input point by the side of the selection Input D 2 when the plug in module is plugged in the slot D 4 Observe the replica of the LED and the text lying by its side Input D 2 is low 5 In the window Digital input link 2 click on symbol by the side ...

Page 50: ... signal If the input signal alternates between low and high the controller overwrites the value of the high mask associated with bit selection mask on the target parameter i e the value 0001 on the parameter 1000 This results in the controller switching to the operating mode position control When the input signal alternates like this from high to low then the controller overwrites the value of the...

Page 51: ...urce parameter 1000 stipulated op erating mode desired from the list of the source parameter numbers and confirm with Ok The window IOs source parameter DO is closed 7 In the window Digital output link 2 click on the symbol next to bit menu and en ter with h0008 and Ok in the window which appears The window closes again and the preset value 0000 under Bit pattern remains un changed As described in...

Page 52: ...Procedure of the commissioning Instruction handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 Baumüller Nürnberg GmbH 52 of 74 8 2 ...

Page 53: ...bed environmental conditions are m Dust free environmental air m Temperature Min 5 C to max 55 C m Relative humidity 5 to 85 no condensation m Installation altitude From 1000 m and higher derating WARNING Risk of injury due to improperly performed maintenance work Improper maintenance can lead to severe personal injury and material damage Therefore m Before beginning work make sure that there is e...

Page 54: ...rg GmbH 54 of 74 9 3 9 3 Inspection intervals maintenance notes Refer to Instruction handbook b maXX 4000 5 12008 9 4 Repairs In case of device damage please inform your sales office or Baumüller Nürnberg GmbH Ostendstr 80 90 90482 Nuremberg Germany Tel 49 9 11 54 32 0 Fax 49 9 11 54 32 1 30 Mail mail baumueller de Internet www baumueller de ...

Page 55: ... it are energized with hazardous voltage Therefore m Pay heed to areas on the device that could be dangerous WARNING Risk of injury due to improper fault correction Therefore m Only qualified personnel may work on this device m Personnel that work with the b maXX device must be trained in the safety regula tions and the handling of the device and be familiar with the correct operation of it In par...

Page 56: ...rror message can be determined using ZError messages from page 61 The displayed error is without exception an LEVEL 2 error P0201 P0216 The display of an error code starts therewith that F is displayed for 1 5 s Then the four characters of the error code are displayed The separate characters are displayed for about 0 8 s interrupted by a short break If there are other errors these are displayed in...

Page 57: ...he error message is shown in the operating software h Start the operating program ProDrive from FW 3 07 if it isn t running yet Display the error message in ProDrive h Open navigation with click on in front of Management Figure 18 ProDrive navigation NOTE The controller software version and the operating software version must be compat ible to use ProDrive with all functions ...

Page 58: ...numerical order The newly occurring messages are added to the end of the list when communication is active Figure 19 Drive manager ProDrive NOTE If you are not able to start the motor although the red LED H4 isn t lighting up and although the LED H2 is lighting up green check the parameterization of the b maXX 4000 with the parameter list in ProDrive Error possibilities are e g torque limit 0 has ...

Page 59: ...d to an error response of the drive are saved chronologically in this error memory A read access to the error memory is done element by element with an index parameter P0258 and a value parameter P0259 The error memory will be deleted completely at error acknowledgment Bit 7 1 in control word For a further description see parameter P0257 in the Parameter Manual Error display If an error appears th...

Page 60: ...d in bit 7 generated by the control system or by operating software via input to parameter list Note The drive control must be active see parameter P1001 Communication source for the selected communication source m Via a digital input A digital input of a DIO module can be selected via parameter P0575 digital input for error acknowledgement can be selected for error reset A rising edge on this inp...

Page 61: ...t correction Instruction handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 61 of 74 10 10 3 2 Error messages Figure 21 Survey error list The error messages are displayed in ProDrive window Drive manager ...

Page 62: ...ror is shown m pulse stop inhibit pulses m adjustable the error reaction can be set via ProDrive Window Drive management toolbar button Error reaction m no reaction means the drive is continuing to work and the red error LED is blinking 2nd level error messages P0204 Error in function or option modules NOTE 3rd level errors are only displayed in ProDrive separated by a decimal point from the corre...

Page 63: ... Digital output short circuited or 24V supply not connected to the DIO module no reaction Check the cabling of the digital outputs 4 Invalid target parameter value caused by digital input no reaction Check the parameterization of the input channel 5 Direct PLC IO access for this module not per mitted no reaction Don t select the module 6 Required module is missing only for BM4100 active mains rect...

Page 64: ...Error handling Instruction handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 Baumüller Nürnberg GmbH 64 of 74 10 3 ...

Page 65: ...e time of the device with the longest DC link discharge time in the DC link connection Refer to Instruction handbook b maXX 4000 Electrical data Therefore m Do not touch before taking into account the discharge time of the capacitors and electrically live parts m Heed corresponding notes on the equipment m If additional capacitors are connected to the DC link the DC link discharge can take a much ...

Page 66: ...d safety regulations m Take heed of any special local regulations If you are unable to directly ensure safe disposal yourself commission a suitable disposal contractor m In the event of a fire hazardous substances could possibly be generated or re leased m Do not expose electronic components to high temperatures m Beryllium oxide is used as inner insulation for example for various power semicon du...

Page 67: ...67 of 74 Instruction handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 APPENDIX A DECLARATION OF CONFORMITY ...

Page 68: ...nit The compliance to the guidelines require a correct assembly of the products and the careful attention of the associated instruction handbooks of BM4000 and of BM4 F DIO FIO XX digital IO module The compliance to the above mentioned guidelines are checked on the basis of typical BM4000 controller configurations Nürnberg 12 Mar 2014 Place Date The content of the Declaration of Conformity is subj...

Page 69: ...F DIO FIO XX for standard controller 33 Mounting 34 Remove insulation 38 Connection diagram Digital IO module 39 Internal circuit of Digital IO module 42 ProDrive navigation 45 ProDrive Service 46 ProDrive navigation submenu IO digital inputs 47 Selection input D 2 47 Module not existent 48 Menu Digital input link 2 49 Menu Digital output link 2 51 Error messages 7 segment display 56 ProDrive navi...

Page 70: ...Instruction handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 Baumüller Nürnberg GmbH 70 of 74 Table of Figures ...

Page 71: ...hting 15 Function modules 23 G Guarantee provisions 8 H Hazardous situations 16 Hazards special 14 I Inspection 54 Inspection intervals 54 Installation 37 Installation procedure 41 K Key to symbols 6 L LED H2 58 LED H4 58 Limitation of liability 7 M Maintenance 53 Malfunctions behavior 55 Modifications 11 N Note 6 O Operating instructions contents 11 Operating personnel 13 Operation 43 Option modu...

Page 72: ...Technical data 19 Temperature range 20 Testing the inputs 49 Testing the outputs 51 Transport inspection 31 Troubleshooting 55 Twist lock 35 Type code 26 ES controller 29 Type of plug in module 26 Type plate ES controller 29 Standard controller 25 U Unpacking 32 Use compliant with indented purpose 12 W Warning 6 Warning notes 6 ...

Page 73: ...ion handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 73 of 74 Overview of Revisions Overview of Revisions Version Status Changes 5 01046 06 11 Nov 2014 Revision because of ES controller ...

Page 74: ...Instruction handbook b maXX BM4 F DIO FIO XX Digital IO module Document No 5 01046 06 Baumüller Nürnberg GmbH 74 of 74 Notes ...

Page 75: ......

Page 76: ... our permanent revision service Please notice that specifications data information are current values according to the printing date These statements are not legally binding according to the measurement computation and calculations Before you make any information given in this manual to the basis of your own calculations and or applications please make sure that you have the latest edition of the ...

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