Bauer G 120 II V, Instruction Manual And Replacement Parts List

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G 120 II V
Page iii 1st Edition, Rev. 0 Chg. 2
3.1.6 Inter-stage Separator.........................................................................................................................................................20
3.1.6.1 Maintenance..................................................................................................................................................................21
3.1.7 Cooling .............................................................................................................................................................................21
3.1.7.1 General..........................................................................................................................................................................21
3.1.8 Valves and Heads .............................................................................................................................................................21
3.1.8.1 Functional Description..................................................................................................................................................21
3.1.8.2 General Instructions for Changing the Valves..............................................................................................................22
3.1.8.3 Changing the IK120 II C & G, 1st Stage Valve ...........................................................................................................23
3.1.8.4 Removing the IK120 II C & G, 2nd Stage Valves. ......................................................................................................24
3.1.8.5 Reassembling the Valves of the 2nd Stage. ..................................................................................................................25
3.1.8.6 Removing the IK120 II C & G, 3rd Stage Valves ........................................................................................................26
3.1.8.7 Reassembling the Valves of the 3rd Stage....................................................................................................................27
3.1.9 Replacement Parts List .....................................................................................................................................................28
3.1.10 Troubleshooting and Repair .............................................................................................................................................47
3.1.10.1 Troubleshooting Table..................................................................................................................................................47
3.1.10.2 Repair Instructions ........................................................................................................................................................48
3.2 THREE STAGE AUTOMATIC CONDENSATE DRAIN SYSTEM
...........................................................................49
3.2.1 Description .......................................................................................................................................................................49
3.2.1.1 Normal Operation .........................................................................................................................................................50
3.2.1.2 Condensate Drain..........................................................................................................................................................50
3.2.1.3 Start Unloading .............................................................................................................................................................50
3.2.1.4 Standstill Drainage........................................................................................................................................................51
3.2.2 Component Description....................................................................................................................................................51
3.2.2.1 Condensate Drain Piping ..............................................................................................................................................51
3.2.2.2 Electrical Connection....................................................................................................................................................51
3.2.3 ACD Maintenance ............................................................................................................................................................51
3.2.4 ACD Replacement Parts List............................................................................................................................................52
3.3 CONDENSATE COLLECTOR
.......................................................................................................................................54
3.3.1 Condensate Collector Replacement Parts List .................................................................................................................55
CHAPTER 4:- - - - - - - - - - - - - - - - -PURIFICATION SYSTEM
4.1 INTRODUCTION
..............................................................................................................................................................56
4.1.1 General Purification System Procedures ..........................................................................................................................56
4.1.2 Chamber Safety Bore .......................................................................................................................................................56
4.1.3 Manual Condensate Drainage...........................................................................................................................................57
4.1.4 Model, Serial Number and Part Number Identification ...................................................................................................57
4.1.4.1 Compressor Dataplate...................................................................................................................................................57
4.1.4.2 Purification System Dataplate ......................................................................................................................................58
4.1.4.3 Cartridge Installation Dataplate ....................................................................................................................................58
4.1.5 Breathing Air Purification System Configurations ..........................................................................................................58
4.1.6 Industrial Purification System Configurations .................................................................................................................59
4.1.7 Cartridge Operating Life ..................................................................................................................................................59
4.1.7.1 Calculating the Maximum Cartridge Operating Hours.................................................................................................60
4.1.7.2 Calculating the Adjusted Cartridge Operating Hours...................................................................................................60
4.1.7.3 Air Purification Cartridge Operating Hours Form........................................................................................................62
4.2 P1 PURIFICATION SYSTEM
.........................................................................................................................................63
4.2.1 Major Components ...........................................................................................................................................................63
4.2.2 Component Description....................................................................................................................................................64
4.2.2.1 Oil & Water (condensate) Separator.............................................................................................................................64
4.2.2.2 Chamber........................................................................................................................................................................65