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2. DESCRIPTION

The  MVD  is  a  series  of  battery  chargers  that  are  based  on  a  new  “Hybrid”  power 

conversion system.

The two parts that are combined together to compose this “Hybrid” system are:

Special isolation transformer, with line frequency multiplication system;

High frequency switchmode converter, based on IGBT technology.

This system offers very high electrical efficiency, near unity power factor and very low 

output   current   ripple,   moreover   it   features   a  real   universal   charging   capability:   multi-
voltage, multi-current, multi-application.

The  electrical  structure  of  the  MVD  charger  is  represented  in  the  following  block 

diagram.

The  TRANSFORMER  reduces   the   AC   input   voltage   and   provides   electrical   insulation 

between the input and the output of the charger. The RECTIFIER converts the AC output 
of the transformer to an unregulated DC voltage. 

The CHOPPER (operating at high frequency), regulates the output voltage and current to 

the desired values.  It generates a perfectly constant output current, with negligible ripple.

The IGBT CHARGE CONTROLLER is the main control unit of the MVD. 
It's  a  microprocessor  based  electronic  board,  and  it  contains  the  USER  INTERFACE 

(Display,  LEDs  and  Keyboard),  the  CHARGE  PROGRAM  MEMORY  (where  all  the 
programmed  parameters  are  saved),  the  DATA  LOGGER  (where  the  charge  history  is 
saved)  and  the  CHARGE  DATA  PROCESSOR,  which  manages  the  entire  charge 
process.

Summary of Contents for MVD

Page 1: ...BATTERY CHARGER BATTERY CHARGER MVD USER S MANUAL USER S MANUAL...

Page 2: ...uct the ventilation slots and leave sufficient free space around the unit Don t expose the charger to liquids or excessive dust Check the conditions of cables and accessories on a regular basis and re...

Page 3: ...nted in the following block diagram The TRANSFORMER reduces the AC input voltage and provides electrical insulation between the input and the output of the charger The RECTIFIER converts the AC output...

Page 4: ...meters and options without limits Temperature Limits Temperature compensation Maximum voltage Cable length and section for voltage drop cable Language and much more The charging curve of the MVD charg...

Page 5: ...ust be connected to the AC input using an adequate cable and plug with disconnect switch and fuses The AC input wires have to be connected to the AC INPUT TERMINAL BLOCK that is located on the interna...

Page 6: ...ANSFORMER to the proper AC input voltage Disconnect the charger from main supply and battery Remove the plastic protection over the AC INPUT VOLTAGE PRESET BOARD Remove the three metal bars Place the...

Page 7: ...to control that the ventilation slots are not obstructed and that all the safety precautions reported in this manual are respected STARTUP SEQUENCE Turn on the charger by moving the main switch to pos...

Page 8: ...eep it pressed for 2 seconds until the cursor will start blinking over the value that can be modified Modify the value using the UP DOWN buttons Confirm the modified value by pressing ENTER for 2 seco...

Page 9: ...NGLE STEP Programmable values T 240m DIS 5 65350 240minutes after this time the charger close the actual step and will begin the next step CURRENT SETTING LIMIT Programmable values I 18 Ah DIS 1 99 fo...

Page 10: ...you try to work with this program the charger don t start and the display show You must entry in a menu of this program and check the parameters in errors The display show ERROR SETTING even you try t...

Page 11: ...ameter sets a maximum limit for the battery temperature If this limit is reached the charge is terminated and a specific error message is given This functionality requires the connection of an optiona...

Page 12: ...The charger can calculate the voltage drop in the cable of the battery in order to approximate the correct value of the battery voltage PARAMETER LANGUAGE Programmable values ENGLISH FRANCAIS ITALIANO...

Page 13: ...This is an advanced function described on the MVD ADVANCED PROGRAMMING MANUAL It s used when the charger is equipped with a Communication Card to the fleet management system DoctorFleet com or when i...

Page 14: ...attery reading battery voltage 24 7 V Press the buttons UP and DOWN simultaneously MVD BASSI Page 14 of 34 1 A I K T 480m I 18 Ah V 2 40 V 1 B V K T 240m I 5 Ah V 2 40 V 1 C I K T 180m I 5 Ah V 2 65 V...

Page 15: ...e maximum time of 240 minutes and compensation the current for hold the battery to 2 40 V Cell and if the current go down until 5 Ah 500 Ah 5 5 25 Amp before the end of the time the charger will go to...

Page 16: ...costant way I K for the maximum time of 200 minutes with a current of 25 Ah 800 Ah 8 25 200 Amp and if the battery voltage reache 2 40 V Cell before the end of the time the charger will go to next st...

Page 17: ...tery to 2 40 V Cell and if the current go down until 3 Ah 800 Ah 8 3 24 Amp before the end of the time the charger will go to next step In the third step C 3 C the charger workes in voltage costant wa...

Page 18: ...0 minutes with a current of 20 Ah 600 Ah 6 20 120 Amp In the first step C 8 C the charger workes in current costant way I K for the maximum time of 180 minutes with a current of 25 Ah 600 Ah 6 25 150...

Page 19: ...time the charger will go to next step In the first step E 8 E the charger workes in current costant way I K for the maximum time of 120 minutes with a current of 10 Ah 600 Ah 6 10 60 Amp In the first...

Page 20: ...irst step A 6 A the charger workes in voltage costant way V K for ever FULL and compensation the current for hold the battery to 2 25 V Cell During this step not exist any limits of current and MVD ca...

Page 21: ...ry voltage reached 2 25 V Cell before the end of the time the charger will go to next step In the second step B 12 B the charger workes in voltage costant way V K for ever FULL and compensation the cu...

Page 22: ...R and keep it pressed for 2 seconds until the cursor will start blinking over the value that can be modified Modify the value using the UP DOWN buttons Confirm the modified value by pressing ENTER for...

Page 23: ...Charging Current Amps Time of Charge hours minutes Capacity Returned Ah The MVD F Charger performs an IEI charge cycle and the management of the charging curve is totally automatic While the charge is...

Page 24: ...progress the charger will shut down while the charge parameters will remain in memory When the AC input will be recovered the charger will restart the charge cycle automatically and the display will...

Page 25: ...ger will suspend the charge and the display will show the message At this time it s possible to disconnect the battery Eventually the charge can be restarted by pressing the button UP for 5 seconds AN...

Page 26: ...isplay will show the message At this point using the UP DOWN buttons it s possible to edit the battery desulphation parameters Desulphation Time From 1 to 250 hours Desulphation Current From 5 Ah to 9...

Page 27: ...age see charapter CHARGE CYCLE for more info The state of the leds are the follow STEP CURRENT CONSTAT I K Blink first green light And if the power of the charger go up its maximum limit the MVD auto...

Page 28: ...GE CONSTAT V K Blink second green light And if the power of the charger go up its maximum limit the MVD auto limit the current and the third led is fixed YELLOW STEP PAUSE COOLING PAU Blink first and...

Page 29: ...MVD auto limit the current and the third led is fixed YELLOW CYCLE COMPLETE At the end of Cycles the charger waits for the disconnection of the charger Use the UP and DOWN pushbuttons to scroll the me...

Page 30: ...ge V Total Ah charged Total time of charge The charger keeps in memory the state of the charge Pressing and keeping pressed again the UP pushbutton the display shows Releasing the pushbutton the charg...

Page 31: ...tons until the display will visualize the first page of the most recent history log that will have a format of this type At this point press ENTER for 3 seconds until the cursor will start blinking ov...

Page 32: ...GE TERMINATION CODES GROUP 1 CHARGE COMPLETED 01 18 Charge completed successfully 06 Desulphation cycle completed successfully GROUP 2 MANUAL STOP 11 Charge stopped manually during a generic cooling s...

Page 33: ...Desulphation cycle was in progress 41 Battery disconnected during the preparation of the cycle Charge never started 42 Battery disconnected during the calculation of the cycle Charge never started 43...

Page 34: ...y Stop Battery temperature exceeded maximum programmed value during the constant current phase GROUP 5 WARNING MESSAGES 82 The battery has been disconnected while the charge was in progress in a gener...

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