Volt-E TW45PORT Installation And User Manual Download Page 1 | Manualshive

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VOLT.E EV CHARGING SOLUTIONS

7kW/22kW AC Home Chargers

Installation and

User Manual

Version

2.3

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Summary of Contents for TW45PORT

Page 1: ...VOLT E EV CHARGING SOLUTIONS 7kW 22kW AC Home Chargers Installation and User Manual Version 2 3 ...

Page 2: ...7 K W 2 2 K W A C H O M E C H A R G E R S Installation and User Manual VOLT E Rua do Pinhal 23 25 Sequeira Braga 4715 002 Tel 351 253 339 333 Email comercial volt e pt ...

Page 3: ...w Drawings 6 3 2 Type Plate 7 3 3 Product description 8 3 4 Customizable Options 9 3 5 Main Features 9 4 Installation 10 4 1 Water Drainage 10 4 2 Mounting the charging device 11 4 3 Cable Installation 13 4 4 Verification 14 5 Technical Data 15 6 Operation 18 6 1 How to Connect 18 6 2 How to Charge 18 7 Maintenance 20 7 1 Preventive Maintenance 20 7 2 Trouble Shooting 20 8 Technical Support 21 9 W...

Page 4: ...this instruction manual without prior notice COTTON CONSTELLATION LDA on the website of its brand VOLT E supplies its customers with the latest versions of the device specifications and the most updated manuals Please visit www volt e pt for the latest version Document History DATE VESRSION DESCRIPTION 03 2019 v 1 0 Initial version ...

Page 5: ...electrician and the installation must be in accordance with all applicable local and national electrical codes and standards For reasons of safety and to help guarantee compliance with documented system data only the manufacturer and its certified technicians should perform repairs to components Failure to observe this precaution could result in death or severe personal injury VOLT E has taken eve...

Page 6: ...h if not followed will result in death or serious injury ATTENTION Indicates important information about safety observations which if not followed could result in personal injury or cause fire or equipment overheating USEFUL INFORMATION Indicates reference information for installation operation and maintenance which does not contain personal injury or equipment safety related information 1 2 Safet...

Page 7: ...Do NOT open disassemble or modify this unit Any unauthorized third party modification will void the warranty Comply strictly with all applicable local and national electrical standards and regulations Do NOT make repairs or manipulations before the input power is completely turned off ONLY trained and qualified personnel should have access to all the electrical parts inside the device Ensure the d...

Page 8: ...ectrical protections and the rest of the installation must be aligned with the local and national rules The selectivity of the protections must be guaranteed throughout the whole installation process 2 2 Power Supply The charging device should be connected directly to the customer power distribution board for the best performance and safety precaution The charging device requires a three phase con...

Page 9: ...a Accordingly it is necessary to ensure the correct set up requirements and the protection of the device at the installation site The following criteria must be considered when selecting a location Consider the local electricalinstallationregulations fire preventionmeasures and accident prevention regulations as well as emergency routes at this site The charging station may not be installed in pot...

Page 10: ...sequently be switched off Observe the permissible environmental conditions see Technical data Observe the internationally valid installation standards e g IEC 60364 1 and IEC 60364 5 52 and comply with the nationally applicable installation standards and regulations 2 5 Space Requirements In the case of device variants with optional cable holder additional space must be planned for at the bottom f...

Page 11: ...ly and make sure you have enough knowledge of each functional component 3 1 Overview Drawings 1 Outlet socket 2 Power supply cable 3 Screen 4 RFID reader touch screen and RFID reader are not available for model 2 3 1 2 3 4 FIGURE 1 Front View ...

Page 12: ...cable lock release trigger 3 Emergency button trigger not available for model 2 3 3 2 Type Plate The type plate is located at the top of the charging station The illustration below shows all the information that can be found on the rating plate The actual size of the type plate may differ depending on the device variant 1 1 1 1 2 FIGURE 2Back and side view 3 ...

Page 13: ...arging1 Available in various configurations of power 22 kVa and with the possibility of incorporating a fixed charging cable customizable domestic chargers offer maximum market flexibility for this type of equipment With the possibility of integrating the RFID payment system with access control domestic chargers are still open to be connected to a remote central management back end or integrated i...

Page 14: ...mply connect the charging cable to the car and the type 2 socket Automatic lock type 2 sockets are equipped withan automatic locking system to prevent disconnection of the connectors during the charging process Energy metering Inside the charging device an integrated meter is equipped to measure the power and energy consumed by the EV during a charging program Charging log The charging device can ...

Page 15: ...es outside of the scope of responsibility of the manufacturer 4 1 Water Drainage Only a vertical installation of the charging station is permitted The charging station must be mounted with the supplied washers at a 90 angle to the mounting surface no inclination is allowed otherwise water drainage will not be possible and damage to the device will result In the case of interior condensation due to...

Page 16: ...ry depending on the types of wall surfaces The use of appropriate fixing devices ensures the correct functioning of the equipment 1 After correctly adjusting the vertical position of the charger mark 6 mounting holes for version 2 3 only those marked with the number 1 in the image at the desired location on the wall The supplied wall mounting plate can be used as a guide for this purpose 1 Mountin...

Page 17: ...tion plate to the wall 3 After attaching the installation plate to the desired location the charging device can now be attached to the backing plate see the following illustration 1 Mounting holes joints 2 Manual cable lock release trigger hole not available for model 2 3 4 Make special attention to the manual cable lock release trigger Make sure the trigger is correctly placed through the corresp...

Page 18: ...allation Ensure the AC input power supply is completely turned OFF during the whole wiring procedure Make sure the unit is correctly connected a grounded metal permanent wiring system or an equipment grounding conductor L1 Phase 1 brown N Neutral blue L2 Phase 2 black PE Earth yellow green L3 Phase 3 grey Connect the three phases according to the color indications for power of 22 KW and single pha...

Page 19: ... Make sure each cable is securely attached and fastened Maintenance Mode Make sureall powersupplyhas beencutOFFbefore carrying outany maintenancework Check the wires Before closing the front door and fixing the unit ensure that all cables are kept inside the inside to guarantee the best water proof performance Check the connectors Make sure the charging sockets are in good conditions before insert...

Page 20: ...0V Current 16 32A Nominal power 7 22kW Overcurrent Protection 63A GENERAL SPECIFICATIONS Number of sockets Single output equipment Socket type IEC62196 Type 2 others under request Mounting Wall mount Communication with EV Pilot signal according to IEC61851 Human machine interface Display RFID system Light indicators Button By default Color touch screen 4 5 inch ISO IEC 14443A Three colored indicat...

Page 21: ...sal IEC 60950 12 IEC 61851 13 Connectors IEC 62196 14 IEC 62196 25 2 IEC 60950 1 Safety of information technology equipment Part 1 General requirements 3 IEC 61851 1 Electric vehicle conductive charging system Part 1 General requirements 4 IEC 62196 1 Plugs socket outlets vehicle connectors and vehicle inlets Conductive charging of electric vehicles Part 1 General requirements 5 IEC 62196 2 Plugs ...

Page 22: ...andards Immunity for residential commercial and light industrial environments 10 IEC 61000 4 2 Electromagnetic compatibility EMC Part 4 2 Testing and measurement techniques Electrostatic discharge immunity test 11 IEC 61000 4 3 Electromagnetic compatibility EMC Part 4 3 Testing and measurement techniques Radiated radio frequency electromagnetic field immunity test 12 IEC 61000 4 4 Electromagnetic ...

Page 23: ...e been properly carried out according to Section 4 Installation the charging device is ready to be used Connect the cable Connect a qualified and compatible charging cable to your EV and plug the appropriate terminal to the home charger Make sure that both the terminals are securely attached Unplug the cable Once the charging circle is terminated unplug the cable from the home charger and your EV ...

Page 24: ...stop automatically once the battery of the EV is fully charged or when the program is terminated by user command To interrupt the defined charging procedure perform the following steps In case of emergency click the STOP button located on the right side of the charging unit to interrupt the charging program by force Switch off the MCB and RCD installed on the distribution board and unplug the char...

Page 25: ... maintenance guide Operation Periodicity Estimated time min Tools Visual checking of the installation Each 6 months 15 Check for unnatural noise during the charging program Each 6 months 5 Cleaning dust Each 6 months 30 Soft cloth AC input cables check the tightening torque of the cable connectors Each 6 months 30 Standard tools Torque wrench AC output cables check if the connectors cables and its...

Page 26: ...ase of any question concerning the installation operation and maintenance of the charging device please contact the technical support service 9 Warranty VOLT E guarantees its products against any manufacturing defect for one year18 after the delivery of the units VOLT E will repair or replace any defective factory product returned during the guarantee period 9 1 Validity The warranty is valid only...

Page 27: ...able to Damage or loss caused by modification alteration repair by any unauthorized third party Damage or loss caused by mishandling of the customer or people that has access to this product in the customer s premise Normal wear and tear Damage or loss caused by disasters or any other sources beyond VOLT E s control Damage or loss caused by external third bodies Damage or loss caused by another de...

Page 28: ...23 General maintenance and servicing ...

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