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Baroness LM101, Owner'S Operating Manual, Page: 9 / 88

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Summary of Contents for LM101

Page 1: ...Floating Head Greens Mower Owner s Operating Manual Serial No LM101 10343 Required reading Read this manual and the Owner s Manual for the engine before using the machine Original Instructions Ver 2 0 ...

Page 2: ...001 California Spark Arrester For California USA Warning Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrester may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements The engine of this machine is equipped with a spark arrester In some areas there are local state or federal ...

Page 3: ... purchasing the Baroness product This manual describes the proper handling adjustment and inspection of your product We hope you will use the product safely and take advantage of its best performance LM101 Greeting ...

Page 4: ... Co Ltd Warning Symbols This manual uses the following warning symbols for handling precautions that are important for your safety 696cq5 001 Warning symbol This symbol indicates the articles regarding Danger Warning or Caution Those articles describe important safety precautions and so read them carefully to understand completely before operating the machine Failure to adequately follow these saf...

Page 5: ...arts from other companies Prior to use carefully read the following manuals to thoroughly understand the contents for safe and correct operation Baroness Owner s Operating Manual The Engine s Owner s Manual Purpose This machine is intended for cutting turf grass at golf courses Do not use this machine in any way other than its intended purpose and do not modify the machine Operating this machine f...

Page 6: ...LM101 Introduction ...

Page 7: ...or Use Page 4 2 Inspections Page 4 3 Tightening Torques Page 4 8 Adjustment before Work Page 4 11 Procedure to Start Stop Engine Page 4 17 Operation Method Page 4 20 Instruments Page 4 26 Travel of Machine Page 4 26 Cutting Work Page 4 27 Transporting Page 4 29 Storage Page 4 29 Maintenance Page 5 1 Maintenance Precautions Page 5 2 Position of Mower during Maintenance Page 5 2 Maintenance Schedule...

Page 8: ...LM101 Contents ...

Page 9: ...Safe Operating Practices Page 1 2 Training Page 1 2 Preparation Page 1 2 Operation Page 1 3 Maintenance and Storage Page 1 4 Safety LM101 Safety Page 1 1 ...

Page 10: ...right sides of the machine from the normal operating position 1 2 3 4 5 6 7 8 Preparation Evaluate the terrain to determine what accessories and attachments are needed to properly and safety perform the job Only use accessories and attachments approved by the manufacturer While operating always wear substantial footwear long trousers hard hat safety glasses and ear protection Long hair loose cloth...

Page 11: ...ound Disengage the cutting unit and traction drive Set the parking brake Stop the engine 1 2 3 4 5 6 7 8 1 2 3 4 9 10 11 12 13 1 2 3 4 Stop the engine in the following conditions Before refueling Before removing the grass catcher catchers Before making height adjustment unless adjustment can be made from the operator s position Before cleaning blockages Before checking cleaning or working the mach...

Page 12: ...ter hot parts have sufficiently cooled down Never store the equipment with fuel in the tank inside a building where fumes may reach an open flame or spark If the engine is provided with a shut off valve shut off valve while storing or transporting Do not store fuel near flames Never allow untrained personnel to service machine Allow the engine muffler to cool before checking maintenance Appropriat...

Page 13: ...Recycle and Waste Disposal Page 2 2 About Recycle Page 2 2 About Waste Disposal Page 2 2 Disposal LM101 Disposal Page 2 1 ...

Page 14: ...d economical use of resources It may be required by local laws About Waste Disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulations e g waste oil antifreeze rubber products and wires etc LM101 Disposal Page 2 2 Recycle and Waste Disposal ...

Page 15: ...ach Section Page 3 4 Regulation Decals Page 3 5 Positions of Regulation Decals Page 3 5 Description of Regulation Decals Page 3 5 Safety Signs and Instruction Signs Page 3 6 About Safety Signs and Instruction Signs Page 3 6 Positions of Safety Decals and Instruction Decals Page 3 6 Description of Safety Decals and Instruction Decals Page 3 7 Product Overview LM101 Product Overview Page 3 1 ...

Page 16: ...als 0 56 dm3 0 56 L Coolant volume Hydraulic tank capacity Operating width Mowing width 22 92 in 55 7 cm Operating height Mowing height 0 118 0 551 in 0 118 0 492 in 2 3 0 14 0 mm 3 0 12 5 mm 2 Blades 9 11 Drive Traveling Mechanical Mowing Mechanical Speed HST Speed Mechanical 2 92 mph 3 000 rpm 4 7 km h 3 000 rpm Efficiency 0 52 acres hour 2 92 mph x mowing width x 0 8 2 094 m2 h 4 7 km h x mowin...

Page 17: ...e was confirmed not to exceed a vibration level of 2 5 m s2 to hands and arms by measuring identical machines in accordance with the procedure specified in ISO 5395 1 2013 Carbon Dioxide CO2 Emissions Measurement For CO2 emissions measurement on Honda engine refer to the following website http www honda engines eu com co2 engines This CO measurement results from testing over a fixed test cycle und...

Page 18: ...ever 5 Clutch lock lever 6 Brake lever 7 Engine 8 Engine clutch cover 9 Light 10 Reel cutter 11 Bed knife 12 Front roller 13 Rear roller 14 Grass catcher roller 15 Grass catcher 16 Groomer 17 Groomer clutch lever 18 FOC High Low Clip selector lever 19 Unit clutch cover 20 Drum clutch cover 21 Drum 22 Traveling tires 23 Stand LM101 Product Overview Page 3 4 Names of Each Section ...

Page 19: ...Number Plate_001 Specification Decal For Europe The Specification decal indicates the CE marking model and weight etc kj8jic 001 Specification Decal_001 Noise Emission Decal For Europe The noise emission decal indicates the sound power level determined by measuring identical machines in accordance with the procedure specified in the EC directives jiwe3f 001 Noise Emission Decal_001 Year of Manufac...

Page 20: ...ov m8tjno 002 California Proposition 65 Decal Walk Behind Type _001 Safety Signs and Instruction Signs About Safety Signs and Instruction Signs Important Safety decals and instruction decals are attached to this product Make sure that they are preserved in their entirety If they are damaged become dirty or peel off replace them with new ones Part numbers for decals that need to be replaced are lis...

Page 21: ...and or leg When the blades are rotating keep away from the machine 1 2 3 4 PTO caution decal K4205001760 DECAL CAUTION PTO Warning May catch your arm Keep away from PTO moving parts during the engine running w267nz 002 PTO caution decal_001 Caution to Mutilation Decal K4205001600 DECAL CAUTION TO MUTILATION Warning May cut your hand or leg Stop the cutter rotation and engine Otherwise you may get ...

Page 22: ...oil and gearbox levels before starting 㹉 㸲 㸰 㸮 㸳 㸮 㸮 㸯 㸱 㸮 㸮 WARNING CHECK ENGINE OIL AND GEARBOX LEVELS BEFORE STARTING aajwhn 001 Engine Oil Warning Decal_001 Greasing Each 10 Hours Decal K4209000370 DECAL GREASING EACH 10 HOURS Add grease every 10 hours 㹉㸲㸰㸮㸷㸮㸮㸮㸱㸵㸮 ᲫᲪ rc9mq6 001 Greasing Each 10 Hours Decal_001 LM101 Product Overview Page 3 8 Safety Signs and Instruction Signs ...

Page 23: ...re to Start Stop Engine Page 4 17 Start Stop of Engine Page 4 17 Operation Method Page 4 20 Cautions before Leaving The Machine Page 4 20 Positions of Operation Decals Page 4 20 Description of Operation Decals Page 4 20 Light Switch Page 4 22 Engine Switch Page 4 22 Throttle Lever Page 4 22 Throttle Lever Page 4 23 Brake Lever Page 4 23 Clutch Lock Lever Page 4 23 Main Clutch Lever Page 4 24 Drum ...

Page 24: ...the cord is correctly connected When assembling the handle check the connection of the engine switch cord There are two connections plug and crimp terminal The plug is connected to the plug connected to the engine 1 2 3 1 The crimp terminal is secured to the engine crankcase with a hexagon bolt 2 1 eo4kem 002 Connection of Engine Switch Cord_001 1 Plug 2 Crimp terminal Installing The Stand With th...

Page 25: ...re too blunt to cut 4 1 2 3 1 Make sure that the reel cutter cutting cylinder and the bed knife bottom blade are not cracked Check to see how much the reel cutter cutting cylinder and the bed knife bottom blade are worn Make sure that the reel cutter cutting cylinder and the bed knife bottom blade have not changed color due to heat from grinding Check to see whether or not the second edge face rel...

Page 26: ... then remove the cover Remove the screw and then remove the air cleaner elements Remove the urethane element from the paper element Important When cleaning the paper element do not use petroleum solvents Important Replace the air cleaner elements when it gets damaged or dirty Clean the urethane element with a solvent such as a hardly flammable kerosene and then soak it in the engine oil and wring ...

Page 27: ...ke lever and make sure that the brake can operate completely Operate the lock lever and make sure that it can lock the brake lever Make sure that the brake is not applied even slightly after releasing the lock on the brake lever 1 2 3 4 5 1 2 3 1 2 1 2 3 Wire Inspection of Wire Make sure that the wire is not cracked or damaged If the wire is cracked or damaged replace it with a new one immediately...

Page 28: ... temperature Important Screw the oil level gauge firmly Remove the oil level gauge Through the oil filling port supply new engine oil until the engine oil reaches a level in the upper limit lines on the oil level gauge Position the machine so that the engine will be level then check the engine oil level without screwing the oil level gauge into the oil filling port 3 4 1 2 3 Screw the oil level ga...

Page 29: ...ning 3 Maximum limit of fueling A 2 5 cm 0 98 in Oil Leakage Inspection of Oil Leakage After approximately 50 hours of operation some joints may be loosened and oil and grease may leak Be sure to retighten the parts Check the bottom of the machine for oil and grease leakage Grass Catcher Inspection of Grass Catcher The grass catcher may no longer correctly collect grass clippings due to its wear d...

Page 30: ...d others The table below is for the galvanized or parkerized bolts In case that the strength of internal thread is weak it is not applied Do not use rusty or sand attached screw Otherwise it may cause insufficient tightening even if you apply the specified tightening torque The friction of the screw face becomes higher and the tightening torque is canceled out by the friction therefore sufficient ...

Page 31: ...44 26 61 96 7 10 71 38 101 97 61 96 88 51 M6 8 11 81 58 112 17 70 81 97 36 14 18 142 76 183 55 123 91 159 32 M8 23 29 234 53 295 71 203 57 256 68 28 38 285 52 387 49 247 83 336 34 M10 45 57 458 87 581 23 398 30 504 51 58 76 591 43 774 97 513 36 672 68 M12 67 85 683 20 866 75 593 02 752 34 104 134 1 060 49 1 366 40 920 50 1186 03 M14 106 134 1 080 88 1 366 40 938 21 1 186 03 140 188 1 427 58 1 917 ...

Page 32: ... 09 318 64 Front roller LM54G 0132Z0 BOLT SUS MOUNTING MOWER LH 29 38 295 71 387 49 256 68 336 34 LM54G 0133Z0 BOLT SUS MOUNTING MOWER RH 29 38 295 71 387 49 256 68 336 34 Bed knife K0071000222 SCREW HT FLAT HEAD M6 12 7 9 71 38 91 77 61 96 79 66 Wheel K001A080201 BOLT 13T W HEX HOLE M8 20 14 19 142 76 193 74 123 91 168 17 Handle K0010100252 BOLT HT M10 25 29 38 295 71 387 49 256 68 336 34 Groomer...

Page 33: ... both blades when the blades in their entirety come slightly into contact with each other via the cutter adjustment nuts Insert a strip of newspaper into the space between the reel cutter cutting cylinder and the bed knife bottom blade at an angle of 90 degrees Then rotate the reel cutter cutting cylinder counter clockwise when you face the cutting section from the left to check the sharpness of t...

Page 34: ... to damage the green surface Minimum cutting height is recommended for each thickness of blade as follows Type of blade Thickness of blade mm inch Recommended minimum cutting height mm inch Code Part name Remarks Standard blade 1 5 3 0 K2511000270 1 5 Bed knife bottom blade 55G Standard 2 0 3 5 K2511000280 2 Bed knife bottom blade 55G 2 5 4 0 K2511000050 2 5 Bed knife bottom blade 55G Tipped blade...

Page 35: ...assy 2 Bolt B 3 Washer B 4 Nut B 1 2 Decide on the orientation of bolt B to suit the desired cutting stance and install the rear roller assy Cutting stance Aggressive cutting stance Long offset distance and large bed knife angle 4 1 3 2 C B A 3kws2a 020 Adjustment of Rear Roller_003 1 Reel cutter 2 Bed knife 3 Rear roller assy 4 Bolt B A Cutting height B Offset distance C Bed knife angle Standard ...

Page 36: ...nt Roller_001 1 Cutting height gauge 2 Groomer setting screw 3 Cutting height setting screw 1 Loosen the left and right nuts that secure the roller bracket 4 3 2 1 3kws2a 016 Adjustment of Front Roller_002 1 Front roller 2 Roller bracket 3 Roller adjustment bracket 4 Nut Bring the cutting height gauge into contact with the front roller and rear roller at the left and right ends of the mowing part ...

Page 37: ... adjust it to suit the conditions on the green Important Set the groomer to a height of 0 0 mm 0 0 in or more above the ground Setting the front groomer deeper than the ground surface may cause damage to the groomer shaft 4 5 6 7 Important Setting the front groomer too deep applies too much load to the engine and transmission parts and may cause malfunctions or damage Important When using the groo...

Page 38: ...ng height setting screw 9 Groomer setting screw A Groomer height Important Adjust the position so that the groomer setting screw can contact the vertical blades Adjust nut C by raising or lowering it so the left and right are parallel Firmly tighten the nut B securing the left side groomer adjustment screw Firmly tighten the bolt securing the right side groomer adjustment screw Tighten the left an...

Page 39: ...ed by loosening the left side nut B and right side bolt lowering the groomer and tightening the left side nut B and right side bolt Procedure to Start Stop Engine Start Stop of Engine Procedure to Start Engine Caution Before starting the engine make sure that there are no other people or obstacles around the machine Caution Make sure that the engine clutch cover is installed in the prescribed posi...

Page 40: ...005 1 Engine switch A ON B OFF 3 4 5 Set the choke lever to the Close position A A B 1 v2e27i 056 Procedure to Start Engine_006 1 Choke lever A Close B Open Important Return the starter grip slowly to its original position after the engine starts Do not let go of the pulled starter grip since it may cause damage to the machine Pull the starter grip swiftly and the engine will start 1 2 v2e27i 070 ...

Page 41: ..._001 1 Main clutch lever 2 Clutch lock lever A ON B OFF Set the engine switch to the OFF position B A 1 v2e27i 035 Procedure to Stop Engine_002 8 1 2 1 Engine switch A ON B OFF Make sure that the brake is locked Set the fuel cock to the Close position A 1 A B dgvd7o 006 Procedure to Stop Engine_003 1 Fuel cock A Close B Open 3 4 Handling Instructions LM101 Handling Instructions Page 4 19 Procedure...

Page 42: ...r ON OFF A Unit clutch 4 Sticker ON OFF A Drum clutch 5 Sticker reel rotation 6 Decal groomer indication 7 Decal alignment 10300 Set of 2pcs Description of Operation Decals Engine Switch Mark ENGINE SWITCH MARK It illustrates the positions of the engine switch OFF ON rcyo1p 003 Engine Switch Mark_001 Light Switch Mark Note Depending on the specifications this function may not be available K4203001...

Page 43: ...TION It illustrates High Low speed of the reel cutter rotation speed 1 2 3 5tv1hf 001 Reel rotation indication mark_001 1 High speed High Clip 2 Stop 3 Low speed Low Clip Groomer Indication Mark Note Depending on the specifications this function may not be available K4203001120 DECAL GROOMER INDICATION It illustrates the changeover of rotational direction of the groomer Normal Stop Reverse 1 2 3 n...

Page 44: ...s located in the handle To start the engine set the engine switch to the ON position and to stop it set to the OFF position B A 1 odziu1 001 Engine Switch_001 1 Engine switch A ON B OFF Throttle Lever Note Depending on the specifications this function may not be available The throttle lever is located in the handle and enables you to adjust the engine rpm Grip the throttle lever tightly to move it...

Page 45: ...the handle Grip the brake lever to activate braking and the travel of the machine is stopped Grip the lock lever while gripping the brake lever to lock the brake lever with braking applied Grip the locked brake lever to release locking Note Lock the brake lever to apply Parking Brake 2 1 A B ud9f2u 004 Brake Lever_001 1 Brake lever 2 Lock lever A Lock B Unlock Clutch Lock Lever The clutch lock lev...

Page 46: ...FF position The drum clutch lever is located at the rear of the right frame side Set the lever to ON to activate the drum and the traveling wheels Set the lever to OFF for neutral 1 B A dckng4 001 Drum Clutch Lever_001 1 Drum clutch lever A ON B OFF Note The machine can be moved easily with the lever OFF when the engine stopped Unit Clutch Lever Caution Operate and set the lever to the proper posi...

Page 47: ... Low clip the reel cutter cutting cylinder rotates slower compared to High clip and the clip pitch becomes longer This is suitable for the work when the turf condition is not so good When the lever is shifted to Stop the drive transmission for the reel rotation gear is disengaged 1 B A C el1q3z 002 FOC High Low Clip Selector Lever_001 1 FOC High Low clip Selector Lever A High clip B Low clip C Sto...

Page 48: ... Groomer Clutch Lever_001 1 Groomer clutch lever A Normal rotation B Reverse rotation C Rotation stop Instruments Hour Meter The hour meter indicates the accumulated operation time of the engine The accumulated time can not be manually reset When the accumulated time exceeds 99999 hours the display automatically shows zero for restart 1 uknn6v 006 Hour Meter_001 1 Hour meter Travel of Machine Trav...

Page 49: ...tch lever to the ON position Start the engine Release the brake Release the safety lock and grip the main clutch lever slowly to start mowing Note The factory default maximum engine rotation speed is set to 3 100 rpm Operate at about 3 000 rpm 1 2 3 4 5 6 7 8 9 10 Removing Installing Traveling Tires Important Remove the traveling tires before cutting work Traveling tires are used to travel Removin...

Page 50: ... drum shaft Otherwise the tires may come off 1 2 A x9pzjh 005 Removing Installing Traveling Tires_005 1 Traveling tire 2 Wheel mount plate A Groove When installing traveling tires follow the reverse procedure to removing Removing Installing Grass Catcher Caution Stop the engine before removing installing the grass catcher Removing Grass Catcher Lift up the grass catcher and remove it from the gras...

Page 51: ...ace in a safe location apply the parking brake stop the engine and then chock the wheels Before loading into a truck or a trailer for transportation apply the parking brake of the machine stop its engine and then secure the machine with rope or any other sufficiently strong restraining device When using a loading ramp select one of sufficient length width and strength and that will not allow the m...

Page 52: ...LM101 Handling Instructions Page 4 30 Storage ...

Page 53: ...g of Reel Cutter Cutting Cylinder Page 5 16 Replacement of Reel Cutter Cutting Cylinder Page 5 17 Replacement of Bed Knife Bottom Blade Page 5 19 Removing Installing The Bed Knife Base Page 5 19 Removing Installing The Bed Knife Page 5 24 Adjustment of Brake Page 5 25 Adjustment of Engine Clutch Section Page 5 26 Change of Air Cleaner Page 5 26 Replacement of Engine Oil Page 5 26 Troubleshooting P...

Page 54: ... minutes before starting Important An attitude of the machine tilting toward the handle side at a large angle may cause the engine malfunction Note The attitude of the machine tilting toward the handle side at a large angle is a state where the engine tilts more than 30 degrees from the upright position For maintenance of the machine fitted with the traveling wheels Use the maintenance stand to pr...

Page 55: ... ground Pay attention to the machine standing up depending on the unbalanced state owing to the adjusted position of the handle height Park the machine on a level place Tilt it slowly toward the handle side and set it so that the stand can touch the ground ucqx4p 006 Position of Mower during Maintenance_002 1 2 Maintenance LM101 Maintenance Page 5 3 Position of Mower during Maintenance ...

Page 56: ...rst change 2 Check spark plug 2 Clean spark arrester 2 Clean sediment cup 1 Clean fuel tank filter 1 Check idling speed Check every 300 hours or every year whichever comes earlier 1 Check valve clearance Check every 300 hours or every year whichever comes earlier 2 Replace air cleaner Paper filter element Replace every 300 hours or every year whichever comes earlier Foam filter element Replace as ...

Page 57: ...lectrical wiring condition Damage defacement and joint looseness Adjust engine clutch gap Check throttle wire Check main clutch wire Cutting section Check blade condition Reel cutter and Bedknife Check cover condition Check roller condition Check groomer condition Engage blades Check mowing height Adjust groomer Check damaged parts Check tightening bolts and nuts Clean cutting section Grease Maint...

Page 58: ...your local Baroness Dealer for this service 2 Refer to the Engine s Owner s Manual The values for consumables are not guaranteed Adjusted Values Cutter adjustment spring 43 0 mm 1 69 in Total length of spring Reel cutter shaft bearing preload spring 11 5 mm 0 453 in Total length of spring Reel cutter rotation torque 0 8 1 0 N m 8 10 kgf cm Engine clutch 0 5 1 0 mm 0 020 0 039 in Gap between engine...

Page 59: ...62b 444 Greasing Points_001 Location No of greasing points Greasing period 1 Upper side of left frame cover 1 B 2 Mower 1 shaft 1 B 3 Left frame 2 shaft 1 A 4 Left frame 4 shaft 1 A 5 Differential gear 1 A 6 Right frame 2 shaft 1 A 7 Right gear case 1 A 8 Transmission gear case 1 A 9 Transmission shaft 2 A B 10 Arm mounting hitch fulcrum 1 B 11 Reel housing 2 A 12 Front roller 2 B 13 Groomer gear ...

Page 60: ...reasing Points_006 Right frame 2 shaft A 8bq62b 303 Greasing Points_007 3 4 5 6 Right gear case A 8bq62b 304 Greasing Points_008 Transmission gear case A 8bq62b 305 Greasing Points_009 Transmission shaft There are one location each on the right and left Left side B 8bq62b 445 Greasing Points_010 7 8 9 LM101 Maintenance Page 5 8 Greasing ...

Page 61: ...e location each on the right and left Left side A 8bq62b 309 Greasing Points_013 10 11 Right side A 8bq62b 310 Greasing Points_014 Front roller There are one location each on the right and left Left side B 8bq62b 311 Greasing Points_015 Right side B 8bq62b 312 Greasing Points_016 12 Maintenance LM101 Maintenance Page 5 9 Greasing ...

Page 62: ...7 Groomer shaft Note Depending on the specifications this function may not be available There are one location each on the right and left Left side B 8bq62b 314 Greasing Points_018 Right side B 8bq62b 315 Greasing Points_019 13 14 Handle Main clutch lever 8bq62b 447 Greasing Points_020 15 LM101 Maintenance Page 5 10 Greasing ...

Page 63: ...g ports at the following locations Apply lubricant every 50 hours of operation 2 1 9llqa9 039 Lubricating Points_001 Location No of lubricating points 1 Clutch lock lever fulcrum 2 2 Throttle lever fulcrum 1 Clutch lock lever fulcrum 9llqa9 041 Lubricating Points_002 Throttle lever fulcrum Note Depending on the specifications this function may not be available 9llqa9 043 Lubricating Points_003 1 2...

Page 64: ...both sides of the bed knife bottom blade and the blade can be raised and lowered respectively by maximum 0 3 mm 0 012 in The above method is used when the edges of the reel cutter cutting cylinder and the bed knife bottom blade are not in parallel Check for the gap between the reel cutter cutting cylinder and the bed knife bottom blade Loosen the locknut when adjusting the cam bush 3 2 1 69poxw 01...

Page 65: ...ng cylinder and the bed knife bottom blade become blunt and make cutting difficult follow the steps below to perform back lapping Warning During back lapping the reel cutter cutting cylinder rotates Keep hands and feet away from moving parts Caution Both the reel cutter cutting cylinder and the bed knife bottom blade are edged tools Handle them carefully since they could cut your hands and feet Ca...

Page 66: ...lector Lever A High clip B Low clip C Stop 2 3 4 Insert one or two strips of newspaper into the space between the reel cutter cutting cylinder and the bed knife bottom blade at an angle of 90 degrees Then rotate the reel cutter cutting cylinder counter clockwise when you face the mower frame from the left by hand to check the sharpness of the blades 1 A 2 zhz6po 005 Back Lapping_003 1 Reel cutter ...

Page 67: ... apply to blunt areas Rotate the reel cutter for a while and stop its rotation when the sound of contact is lost Turn off the lapping machine Or stop rotating the lapping handle Disconnect the lapping machine or the lapping handle accessory tool 9 10 11 12 13 Wash off or wipe off with a cloth etc the abrasive from the reel cutter cutting cylinder and then check it for sharpness Repeat steps 5 to 1...

Page 68: ... reel cutter cutting cylinder after sharpening is more than the usage limit the reel cutter cutting cylinder can be sharpened New Usage limit Dimension A Outer diameter of reel cutter cutting cylinder Dimension B Distance from blade edge to outer edge of reel cutter cutting cylinder shaft Dimension A Outer diameter of reel cutter cutting cylinder Dimension B Distance from blade edge to outer edge ...

Page 69: ...ter cutting cylinder are described below However these criteria are only a reference and do not guarantee performance like that of a new reel cutter cutting cylinder When the outer diameter of the reel cutter cutting cylinder is less than the usage limit 2 3 1 New Usage limit Dimension A Outer diameter of reel cutter cutting cylinder Dimension B Distance from blade edge to outer edge of reel cutte...

Page 70: ... the reel cutter bearing and oil seal on both sides Important Use Bearing 30204JRP6 Fill up the bearings and oil seals with grease Excelite EP No 2 Attach the reel cutter cutting cylinder to the frame Tighten the nut completely and temporarily and then loosen it until the spring length reaches 11 5 mm 0 453 in and lock it Note A certain preload will be applied by the spring pressure Measure the ro...

Page 71: ...knife bottom blade before it no longer has a front face A 2 1 d5gd5v 002 Replacement of Bed Knife Bottom Blade _001 1 Bed knife bottom blade 2 Mounting hole A Front face 1 2 3 Removing Installing The Bed Knife Base Removal of Bed Knife Base Caution Both the reel cutter cutting cylinder and the bed knife bottom blade are edged tools Handle them carefully since they could cut your hands and feet Cau...

Page 72: ... 2 5ttm1g 009 Removal of Bed Knife Base_005 1 Lock nut 2 Cutter pin 3 Cam bush 3 4 5 Stand up the cutting section so that the roller bracket is at the top and then remove the left and right cutter adjustment nuts 2 1 2 1 5ttm1g 010 Removal of Bed Knife Base_006 1 Cutter adjustment nut 2 Cutter adjustment bolt Place down the cutting section and then remove the bed knife base COMP 1 5ttm1g 011 Remov...

Page 73: ...he mower frame During installation be careful not to twist both arms Remove the collar and compression spring from each left and right cutter adjustment bolt and then temporarily install the bed knife base COMP onto the mower frame 3 4 2 1 5 kx7caa 027 Installation of Bed Knife Base_001 1 1 Collar 2 Compression spring 3 Cutter adjustment bolt 4 Bed knife base COMP 5 Mower frame Temporarily install...

Page 74: ...f the reel cutter cutting cylinder 1 2 kx7caa 006 Installation of Bed Knife Base_005 1 Reel cutter cutting cylinder 2 Bed knife bottom blade 4 5 Adjust the positions of the cam bushes so that both sides cut 1 kx7caa 012 Installation of Bed Knife Base_006 1 Cam bush Use a marker etc to place a mark on the mower frame at the position of the punch mark on the cam bush and then remove the cutter pin 3...

Page 75: ...ot move from the marked position Install the lock nut to each left and right cutter pin Tighten the cutter pin into the cutter pin mounting holes of the bed knife base and cam bush and then tighten the lock nut to fix it 3 1 1 2 2 5ttm1g 009 Installation of Bed Knife Base_010 9 10 11 12 1 Lock nut 2 Cutter pin 3 Cam bush Install the rear roller Assy 1 2 2 5ttm1g 008 Installation of Bed Knife Base_...

Page 76: ...el cutter cutting cylinder and the bed knife bottom blade are edged tools Handle them carefully since they could cut your hands and feet Caution While operations are performed with the front of the machine raised it may fall Securely support the machine 1 2 3 Important Be sure not to scratch the bed knife base surface where the bed knife shall be mounted Remove rust and dust Important Replace the ...

Page 77: ...all the brake wire lock nuts on the underside of the handle cover Raise or lower the adjustment bolt with the lock nut to adjust the wire so there is a little play in the left and right brake wires Raise or lower the adjustment bolt with the lock nut to adjust the wire so the left and right brake wires are tight when the brake lever is locked Raise or lower the adjustment bolt with the lock nut to...

Page 78: ...tly contaminated replace it even if the hours of operation do not exceed the specified time Replace the air cleaner element by following the same steps as for cleaning the air cleaner Cleaning of Air Cleaner Page 4 4 10 1 2 3 1 2 1 1 2 2 Replacement of Engine Oil Caution Be careful with hot oil which could cause burns if it contacts your skin Important When you replace the engine oil be sure to dr...

Page 79: ...ng port 1 2 bgmiun 019 Replacement of Engine Oil_001 1 Oil level gauge Oil filling port 2 Drain plug After checking the oil level with the oil level gauge add more engine oil if it is insufficient Securely tighten the oil level gauge Check underneath the machine for oil leakage 6 7 8 9 Maintenance LM101 Maintenance Page 5 27 Maintenance Work ...

Page 80: ...reens finished Increasing of cutting height NO If the groomer is installed Remove the groomer replace the roller bracket with the L shaped bracket and then bring the front roller closer to the reel cutter cutting cylinder iuwt3m 002E Scalping_001 Angled Mismatch Is the cutting height on both sides adjusted to be the same Is the bed knife bottom blade chipped Does the front roller rattle up and dow...

Page 81: ...nt Replacement of cam bush Replacement of cutter pin Replacement of cam bush Replacement of frame Correctly driving in the outer ring Replacement of reel bearing NO YES Do the cam bush and frame rattle YES Clean and lightly apply grease to make sliding smoother and then reassemble YES NO NO NO YES NO Is the reel bearing malfunctioning Important Replacement of reel bearing Replace every year YES Ch...

Page 82: ...recently been applied to the greens Use lapping powder with a grit size of 200 400 Work in sand Is there runout or bending in the reel cutter cutting cylinder shaft Is the frame warped near the mounting location of the reel bearing Correctly driving in the outer ring Replacement of reel bearing Important Profusely apply grease to the reel bearing before installing it Replace the oil seal at the sa...

Page 83: ...ent of reel cutter cutting cylinder Asymmetrical wear of bed knife bottom blade Surface grinding of bed knife bottom blade Replacement of bed knife bottom blade Distortion of frames Rearrange frames in parallel Important Depending on the extent of the symptoms they may not be resolved Important Performing temporary measures may cause the symptoms to progress resulting in cutting issues Temporary m...

Page 84: ...LM101 Maintenance Page 5 32 Troubleshooting Procedures of Aftercut Appearance ...

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Page 88: ...Head Office Tel 81 533 84 1390 Fax 81 533 84 1220 1 26 Miyuki cho Toyokawa city Aichi pref 442 8530 JAPAN LM101 UM GBZ 20A 00 S K E01 LM101_EU01 ...

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